Industrial Engineer/Analyst

Universal Stainless•Dunkirk, NY
•$70,000 - $90,000•Onsite

About The Position

The Project Engineer / Analyst is a developmental role focused on driving steel manufacturing process improvements through data analytics, business applications, and Lean manufacturing strategies. This position serves as a bridge between technical data systems and operational execution—developing analytical tools, facilitating Lean/Kaizen initiatives, and leading multidisciplinary project teams to improve productivity, product quality, and safety.

Requirements

  • Minimum 2 years of experience in a manufacturing environment.
  • Minimum 2 years of related engineering, data analysis, or process improvement experience.
  • Deep understanding of Lean tools (5S, Value Stream Mapping, Root Cause Analysis, SMED, etc.) to drive quantifiable productivity and cost savings.
  • Proficiency in SPC, database/software troubleshooting, and automated data collection systems (L2 automation).
  • Strong skills in project scoping, resource allocation, schedule tracking, and managing cross-functional teams.
  • Superior written/verbal communication skills with proven ability to craft executive presentations and engage with all plant levels.
  • Ability to manage changing priorities in a fast-paced environment while maintaining composure under pressure.

Nice To Haves

  • Bachelor’s degree in Engineering.

Responsibilities

  • Apply Lean principles to eliminate waste, improve On-Time Delivery (OTD), reduce cycle times, and establish new work standards for machinery, processes, and personnel.
  • Lead Kaizen events and focused continuous improvement initiatives across all shifts alongside Manufacturing Supervisors and Operators.
  • Build a Lean culture through "Learn by Doing" coaching and Train-the-Trainer methodologies to build department self-sufficiency.
  • Develop visual metrics and performance dashboards to track KPIs and identify operational gaps plant-wide.
  • Leverage existing data systems, Statistical Process Control (SPC), and Level 2 (L2) automation data collection to analyze and improve process capability and product quality.
  • Troubleshoot, refine, and improve plant databases and analytical tools.
  • Provide training, documentation, and technical support to system end-users across all plant departments (with occasional off-hours/fill-in support).
  • Define project scopes, timelines, budgets, staffing allocations, and resource requirements.
  • Direct project staff, assign duties, monitor progress against milestones/budgets, and resolve technical issues.
  • Prepare project status reports and executive presentations for management and stakeholders.
  • Maintain a plant culture that prioritizes employee health and safety above all operational goals.
  • Enforce strict compliance with safety rules, procedures, and PPE requirements while actively recommending safety enhancements.
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