Industrial Controls & Automation Technician

ATS•Glendale Heights, IL

About The Position

What a day looks like You start your shift walking the line, scanning for issues and opportunities. A servo axis throws a fault—you dive into the PLC, analyze the ladder logic, and adjust parameters to bring the cell back online. Before lunch, you run infrared thermography and ultrasonic testing to catch emerging problems; after lunch, you analyze power quality and perform vibration analysis, laser interferometry, and ball-bar checks to predict failures before they happen. You lead a quick CI huddle, log actions in the CMMS, and source a higher-reliability component to reduce repeat downtime. If needed, you step into the shop to turn a part on the lathe, hit the drill press or grinder, or run a quick weld to keep production moving. You wrap up by updating documentation, preparing input for an equipment upgrade cost analysis, and coaching a newer technician through a tricky electrical diagnostic. Core responsibilities Execute expert-level break/fix and preventive maintenance on mechanical and electrical systems; design improvements for complex equipment and integrated systems. Program, troubleshoot, and analyze advanced control systems to resolve software, hardware, and configuration issues. Apply predictive technologies—infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis—to assess equipment health and plan proactive maintenance. Lead and participate in continuous improvement initiatives using CI tools and methodologies to drive process, results, and cost savings. Identify and source parts, supplies, and repair items; propose engineered alternatives that improve reliability. Independently perform maintenance work to industry standards; uphold 5S and strong housekeeping. Set up and operate machine tools (lathe, drill press, grinder, and others) and perform welding as needed to fabricate or repair parts. Research emerging methods, tools, and innovations; implement best practices across our facilities and keep documentation current. Provide inputs for cost analyses covering new equipment, rebuild proposals, savings, and innovations. Maintain records, review CMMS histories, and analyze data to guide decisions. Contribute technical content for sales quotations and handle time-and-materials tasks when required. Train and mentor less-experienced technicians; take on project management responsibilities when assigned. Pursue on-the-job training and self-study for ongoing development; follow all safety policies and practice strong situational awareness.

Requirements

High school diploma or GED.
Associate degree with a technical focus and 7+ years of industry experience; or 10+ years of industry experience.
Proficiency with predictive technologies (e.g., vibration analysis, laser interferometer), precision alignments, and maintenance of relevant process equipment.
Fluency in electrical, mechanical, fluid power, and control systems; able to diagnose, develop alternatives, and complete repairs.
Comfort with hand tools and specialty tools; willingness to travel as needed.
PLC Troubleshooting Skills
Electrical Schematics
120/208/240/480 Voltage Systems Troubleshooting
Industrial Automation Equipment
PLC Programming Experience
Electrical / Electronic Systems
Industrial Electrical Experience
Industrial Electrical Systems
Electrical Systems & Diagnostics (Heavy Equipment)

Nice To Haves

Six Sigma experience preferred.

Responsibilities

Execute expert-level break/fix and preventive maintenance on mechanical and electrical systems; design improvements for complex equipment and integrated systems.
Program, troubleshoot, and analyze advanced control systems to resolve software, hardware, and configuration issues.
Apply predictive technologies—infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis—to assess equipment health and plan proactive maintenance.
Lead and participate in continuous improvement initiatives using CI tools and methodologies to drive process, results, and cost savings.
Identify and source parts, supplies, and repair items; propose engineered alternatives that improve reliability.
Independently perform maintenance work to industry standards; uphold 5S and strong housekeeping.
Set up and operate machine tools (lathe, drill press, grinder, and others) and perform welding as needed to fabricate or repair parts.
Research emerging methods, tools, and innovations; implement best practices across our facilities and keep documentation current.
Provide inputs for cost analyses covering new equipment, rebuild proposals, savings, and innovations.
Maintain records, review CMMS histories, and analyze data to guide decisions.
Contribute technical content for sales quotations and handle time-and-materials tasks when required.
Train and mentor less-experienced technicians; take on project management responsibilities when assigned.
Pursue on-the-job training and self-study for ongoing development; follow all safety policies and practice strong situational awareness.