In-Process Quality Assurance Engineer

T1 Energy•Dallas, TX

8d•Onsite

About The Position

T1 Energy is seeking an experienced In-Process Quality Assurance (IPQA) Engineer to join their Module Quality Assurance team. This role is crucial for maintaining high-quality standards in a high-volume, automated solar module manufacturing environment. The IPQA Engineer will be responsible for developing and maintaining control plans, conducting process audits, leading root cause investigations, and implementing data-driven controls to ensure product quality. The ideal candidate will possess strong analytical skills, practical experience with precision measurement tools, and the ability to thrive in an advanced manufacturing setting.

Requirements

Solid understanding of in-process quality control and inspection methodologies in a manufacturing environment.
Familiarity with SPC, data analysis, and basic process control concepts.
Working knowledge of root cause analysis tools (8D, 5-Why, Fishbone) and CAPA processes.
Hands-on knowledge of precision measurement tools and ability to read technical blueprints.
Familiarity with ISO 9001 and standard quality auditing practices.
Proficiency in Microsoft Office; ERP/MES experience a plus.
Strong attention to detail and accurate documentation habits.
Effective communicator across shifts, departments, and leadership levels.
Hands-on mindset with the ability to work directly on the manufacturing floor.
Ability to manage multiple priorities in a fast-paced manufacturing environment.
Bachelor’s degree in Engineering or a related technical field required.
3–5 years of quality engineering experience in a manufacturing environment; solar, semiconductor, electronics, or advanced manufacturing experience preferred.
Familiarity with SPC, FMEA, control plans, precision measurement tools, and technical drawings.
Basic understanding of ISO 9001, SOPs, and quality auditing practices.
Proficient in Microsoft Office; ERP/MES or quality database experience is a plus.
Strong analytical, communication, and documentation skills.

Nice To Haves

Bilingual in Spanish is a plus.

Responsibilities

Conduct detailed quality inspections and process audits throughout the production line to assess product and process adherence to quality systems and technical documentation.
Identify quality abnormalities, process deviations, and recurring defects impacting product quality or production output.
Isolate, label, and classify non-conforming or defective materials from the production line.
Lead troubleshooting of in-process quality issues using structured root cause analysis tools such as 8D, 5-Why, and Fishbone.
Drive CAPA development, implementation, and effectiveness verification for quality escapes and recurring issues.
Partner with process and manufacturing engineers on corrective actions during NPI and process changes.
Implement and maintain SPC methods and control charts to proactively detect process drift.
Develop and maintain SOPs, work instructions, and control plans to ensure process consistency and repeatability.
Contribute to FMEA development during NPI and process change activities.
Oversee daily laboratory sampling and testing activities (tensile strength, material verification, chemical testing) per the plant sampling plan.
Monitor, test, and maintain lab equipment and inspection gauges; ensure all tools are calibrated according to compliance requirements.
Record inspection and laboratory results; analyze data to identify and surface quality trends to the Quality Assurance Supervisor and engineering leadership.
Own key quality metrics and develop reports to communicate findings and drive accountability.
Partner with Process, Engineering, and Production teams to support production targets and drive quality improvements.
Train and provide technical guidance to IPQA technicians to ensure inspection consistency across all shifts.
Support audits, trials, and improvement initiatives as required.