Head Of Methods Engineering - VSM (A220)

AirbusMobile, AL
Onsite

About The Position

Airbus U.S. Manufacturing is seeking a Head of Methods Engineering (VSM) to join our A220 team based in Mobile, AL. Head of Methods Engineering & Value Stream Management (VSM) will lead our Technical Shop Floor Support (TSFS) department for the A220 Final Assembly Line (FAL). In this pivotal leadership role, you will direct a high-performing engineering team embedded within Autonomous Production Teams (APTs), ensuring flawless production execution, rigorous quality alignment, and Value Stream Management (VSM) optimization across the shop floor. As a key member of our leadership team, you will serve as the primary subject matter expert on-site and act as the designated backup to the Director of Manufacturing Engineering.

Requirements

  • Bachelor’s degree in Mechanical, Electrical, Aerospace, or Industrial Engineering (or equivalent combination of education and experience).
  • 6+ years of manufacturing engineering experience.
  • Knowledge of the principles, practices, methods, and tools used in manufacturing engineering.
  • Knowledge of supply chain management and quality system management.
  • Knowledge about non-conformities and design query notes.
  • Must be authorized to work in the US without sponsorship.

Nice To Haves

  • Prior leadership experience within a fast-paced aerospace manufacturing environment (similar to the Airbus Mobile site).
  • Deep knowledge of supply chain, quality management systems, aircraft structure installation, and SAP/R3 tools.
  • International business exposure.
  • Fluency in German or French is a strong plus.
  • Knowledge of Airbus Industries mechanical process & methods.
  • Knowledge of Airbus IT-Tools (Zamiz, TAKSY, DocMaster, ECM).
  • Knowledge of common applications such as SAP/R3 (Module PP/PM).
  • Knowledge about aircraft structure installation.
  • Knowledge of rules for aircraft design and manufacturing.
  • Knowledge of health, safety and environmental regulations and practice.

Responsibilities

  • Directly manage, engage, and motivate a team of 10 to 30 manufacturing engineers.
  • Utilize established HR processes and development tools to build a trustful, inclusive, and high-performing shop floor support team.
  • Direct day-to-day Technical Shop Floor Support (TSFS) operations to ensure all engineering deliverables meet time, cost, and quality standards.
  • Ensure specific FAL work orders and concessions are resolved and released in alignment with strict FAL milestones.
  • Serve as the final technical escalation point for production teams within the Autonomous Production Teams (APTs), providing rapid resolution to urgent, complex issues.
  • Oversee and manage the critical availability of replacement parts, jigs, and production tools required to sustain uninterrupted line operations.
  • Analyze real-time production data, generate reports, and regularly align with the Manufacturing Engineering back office regarding engineering variations.
  • Maintain a facts-driven, "out of silos" communication loop with Production, Quality, and Logistics.
  • Drive absolute accountability for the department’s performance by defining, improving, and tracking daily, weekly, monthly, and annual KPIs (including SQCDP/PPC metrics).
  • Champion localized Value Stream Management (VSM) to systematically detect, isolate, and eliminate non-added-value activities, protecting short-, mid-, and long-term line profitability.
  • Partner cross-functionally with Quality to analyze recurrent non-conformities, architecting long-term corrective and preventive methods to secure customer satisfaction.
  • Actively participate as an influential team member supporting broad Manufacturing Engineering projects and anchoring all shop floor activities to the formal Airbus Operating System.
  • Establish, update, and manage project-specific KPIs to ensure clear, executive-level visibility into ongoing engineering initiatives.
  • Regularly interface and collaborate with European manufacturing sites and engineering colleagues to gain guidance, share operational benchmarks, and standardize methods for complex, repeating technical challenges.
  • Lead the team through upcoming line changes, proactively anticipating future assembly projects and capacity scaling required to support the long-term expansion of the FAL.
  • Other duties as assigned.

Benefits

  • Competitive base salary
  • Incentive compensation which may include profit sharing schemes
  • Retirement savings plan
  • Employee Stock Ownership Plan (“ESOP”)
  • Paid time off including personal time
  • Holidays
  • Generous paid parental leave program
  • Comprehensive insurance coverage including medical (traditional and high-deductible health plans)
  • Prescription coverage
  • Dental insurance
  • Vision insurance
  • Life insurance
  • Disability insurance
  • Employee Assistance Plan (“EAP”)
  • Other supplemental benefit coverages
  • Upskilling and development opportunities through our global Leadership University
  • Unlimited access to 10,000+ e-learning courses focusing on ways to develop your employability, certifications, career path
  • Opportunity to participate in accelerated development programmes
  • National and international mobility
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