GC-MS Engineer III (E3)

Applied Materials•Santa Clara, CA
•Onsite

About The Position

We are seeking an experienced GC-MS Engineer to support cleanliness qualification and optics lifetime initiatives for semiconductor capital equipment. This role independently operates GC-MS (and related outgassing analysis techniques) to identify and quantify molecular contamination — hydrocarbons, siloxanes, phthalates, and other outgassing species — that degrade optics performance, cause haze/damage, or compromise tool cleanliness specifications. The ideal candidate works autonomously to design test protocols, execute experiments on materials and subsystems, analyze chromatograms, interpret complex spectral data, and drive root-cause investigations with cross-functional engineering teams. The candidate must be capable of owning testing programs end-to-end with minimal oversight.

Requirements

  • BS with 3+ years of experience or MS with 1+ years of experience or PhD in Chemistry, Material Sciences, Chemical Engineering, or related technical field.
  • 3~7+ years of hands-on GC-MS experience, ideally including dynamic headspace thermal desorption GC-MS
  • Demonstrated experience designing outgassing or material cleanliness test protocols (ASTM E595, IPC-TM-650, or equivalent internal methods)
  • Proven ability to work independently — designing experiments, troubleshooting instrumentation, standard quantification and routine calibration, and driving investigations without close supervision
  • Strong working knowledge of molecular contamination sources relevant to precision optics (siloxanes, plasticizers/phthalates, hydrocarbons, low-molecular-weight polymers)
  • Proficiency with GC-MS data software (MassHunter, ChemStation, Xcalibur, or equivalent) and library searching (NIST/Wiley)
  • Excellent written/verbal communication for cross-functional engineering audiences

Nice To Haves

  • Experience in semiconductor capital equipment, precision optics, aerospace, or other industries with stringent outgassing/cleanliness requirements
  • Familiarity with SEMI standards related to contamination control (e.g., SEMI F21, F72, or facility/tool cleanliness specs)
  • Experience correlating molecular contamination data with optics performance metrics (haze, transmission, coating lifetime)
  • Working knowledge of complementary analytical techniques: SPME GC-MS, FTIR, TOC analysis, Ion Chromatography, particle counters, surface contamination analysis (XPS, XRF, TOF-SIMS, etc.)
  • Statistical analysis skills (Minitab, JMP) or scripting (Python/R) for trend analysis and DOE
  • Experience supporting supplier qualification or new product introduction (NPI) programs

Responsibilities

  • Independently operate GC-MS systems, including headspace GC-MS and thermal desorption GC-MS (TD-GC-MS), for material outgassing and cleanliness analysis
  • Own instrument qualification, calibration, tuning, and preventive maintenance schedules without requiring supervisory sign-off
  • Diagnose and resolve instrument issues (sensitivity drift, column degradation, contamination carryover, tuning failures) independently, escalating only vendor-level hardware failures
  • Manage consumables, standards, and reference materials inventory for the lab
  • Design and execute outgassing test protocols for materials, components, and subassemblies (e.g., per ASTM E595, IPC-TM-650, or internal cleanliness specifications) used in tool chambers and near critical optics
  • Develop sampling strategies to correlate molecular contamination levels with optics degradation mechanisms (e.g. haze formation, transmission loss, coating damage)
  • Design accelerated aging/bake-out studies to predict long-term outgassing behavior and material qualification for new builds or vendor changes
  • Establish acceptance criteria and test matrices for incoming material and part and/or sub-assembly qualification, in collaboration with optics and process engineering teams
  • Determine appropriate sample prep and desorption parameters (bake temperature, dwell time, purge/trap conditions) tailored to material type (polymers, adhesives, , lubricants, and metals)
  • Interpret chromatograms and mass spectra to identify contaminant species (siloxanes, phthalates, hydrocarbons, amines, and other volatile/semi-volatile organic compounds) at trace/ultra-trace levels
  • Perform quantitative analysis against calibration standards and library-based qualitative identification (NIST/Wiley)
  • Lead root-cause investigations connecting GC-MS findings to field failures, optics lifetime shortfalls, or excursions in cleanliness monitoring
  • Correlate GC-MS data with complementary techniques (FTIR, TOC, SEM/EDX, etc. ) as part of a broader contamination control toolkit
  • Track trends across builds, lots, or suppliers to flag emerging contamination risks proactively
  • Prepare clear, engineering-grade reports and present findings to optics engineering, process engineering, supplier quality, and program management
  • Translate analytical data into actionable material/process recommendations (e.g., material substitution, bake-out process changes, supplier corrective action)
  • Support Failure Analysis (FA) teams and Material Review Board (MRB) activities with data-driven input
  • Maintain rigorous documentation supporting internal specs, supplier qualification packages, and customer-facing cleanliness compliance requirements
  • Mentor junior lab staff or technicians on GC-MS operation and outgassing test methodology as needed
  • Ensure lab practices align with internal contamination control specifications and, where applicable, industry standards (SEMI standards, ASTM outgassing methods)
  • Maintain data integrity, traceability, and audit-readiness for supplier and customer audits
  • Follow safety protocols for handling solvents, calibration gases, and hazardous materials

Benefits

  • Supportive work culture that encourages learning, development, and career growth
  • Opportunities to take on challenges and drive innovative solutions
  • Empowerment to push boundaries and learn every day
  • Programs and support for employee health and well-being
  • Support for personal and professional growth
  • Comprehensive benefits package
  • Eligibility for other forms of compensation such as participation in a bonus and a stock award program, as applicable.
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