Furnace Tender

Boose at Cornwall IncNorth Cornwall Township, PA
$21 - $22Onsite

About The Position

Tend furnace that remelts aluminum used in casting process and control gas or electric pots to melt metal prior to casting.

Requirements

  • High School diploma or GED
  • One (1) to three (3) months related experience and/or training, or equivalent combination of education and experience
  • Ability to read and comprehend simple instructions
  • Ability to write simple correspondence
  • Ability to add and subtract two digit numbers
  • Ability to multiply and divide with 10s and 100s
  • Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions
  • Ability to deal with problems involving a few concrete variables in standardized situations

Responsibilities

  • Tend the molten aluminum furnaces to ensure proper levels, cleanliness and consistency
  • Regulate the temperature of the furnaces and charges a mixture of gates, scrap and ingot in the correct proportions and of the correct alloy
  • Weigh out specified amount of metal and charge metal into furnace by hand or by dedicated equipment
  • Maintain proper operating temperatures per shop cards
  • Follows molding schedule and verifies that shop card product requirements match the molds on the line
  • Degasses Metal as required and test for presence of gas in molten metal
  • Sprinkle fluxing compound on molten metal to bring impurities to surface; skim slag from surface of molten metal
  • Transfer molten metal from furnace to electric post or gas pots
  • Clean and scrape furnace and equipment prior to adding metal for next heat
  • Turn valves to regulate injection of fuel and air into furnace or move controls to regulate flow of electricity to heat furnace to specified temperature
  • Observe color of metal and instruments such as voltmeter, ammeter, wattmeter and pyrometer, and adjust controls to maintain specified temperature
  • Remove test sample of molten metal from furnaces or pots and pour it into disc mold
  • Record data from each melt on form
  • Notifies Melt Deck Leader and/or Foundry Leader of any problems or inconsistencies when pouring a product
  • Perform housekeeping
  • Perform any and all other job related tasks as assigned in accordance with the Company’s safety programs and procedures
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