Furnace Operator

Cla-Val•Costa Mesa, CA

About The Position

Under general supervision, the Furnace Operator sets up and operates foundry furnaces, moves materials to and from the furnace using a forklift or overhead crane, cleans furnaces, performs periodic maintenance, and completes related duties as assigned. The role covers Furnace Operator Trainee and Furnace Operator B. The operator follows oral and written instructions about metal weights and alloys, starts and controls the furnace, adds alloys, and tests metals with a probe to check readiness and composition. The operator pours metal from the furnace to a ladle and from a ladle to molds, cleans the furnace, charges it for the next day's work, and may reline it to maintain proper operation of the coils and chamber. Regular punctuality, attendance, and absence reporting are essential. The employee must comply with company rules, policies, procedures, and safety guidelines. The position reports to the Melting and Pouring Supervisor. Reasonable accommodations are available upon request.

Requirements

  • Some experience in foundry operations, including training in furnace operation.
  • Training in metal testing, hazard risks, and emergency response procedures.
  • Ability to work cooperatively with coworkers and related departments.
  • Knowledge of company safety practices and procedures.
  • Ability to read and follow instructions provided by the lab.
  • Knowledge of temperature requirements for various metals.
  • Ability to adjust the furnace to proper operational settings.
  • Ability to test material consistency using a digital analyzer.
  • Ability to operate a forklift truck and overhead crane as required.
  • Ability to complete daily activity reports of metals melted or poured.
  • Ability to clean and maintain the furnace as needed.
  • Ability to reach, stretch, bend, and lift materials weighing 50 pounds or less; move heavier materials with assistance from coworkers or mechanical devices.
  • Ability to walk or move on uneven and/or sand-covered surfaces, climb or use raised ramps and stairs as needed, and stand for extended periods.
  • Ability to understand and follow oral instructions and perform the essential functions of the job.
  • Appropriate company certification to operate a forklift truck.
  • Ability to use safety gear, including glasses, helmet, mask, ear plugs, shoes, and leggings.

Responsibilities

  • Receive oral and written instructions regarding the weights and alloys to be used.
  • Start and control the furnace and add alloys to metal.
  • Use a probe to test metals for readiness and composition.
  • Operate a forklift or overhead crane to move materials to and from the furnace.
  • Pour metal from the furnace to a ladle and from a ladle to molds; pour metals as needed.
  • Clean and maintain the furnace, charge it for the next day's work, and potentially reline it to ensure proper operation of coils and chamber.
  • Complete a daily activity report of metals melted or poured.
  • Maintain regular punctuality and attendance, and report absences in accordance with company policies.
  • Comply with company rules, policies, procedures, and safety guidelines.
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