Forge Setup

AAM - American Axle & Manufacturing•Ridgway, PA

About The Position

Responsible for supporting forging operations by coordinating equipment setups, process controls, and production activities to ensure products meet established quality, safety, and productivity requirements. The Forge Setup works closely with the Production Supervisor, Team Leaders, Engineering, and Manufacturing employees to optimize equipment performance, support continuous improvement initiatives, and maintain efficient workflow. The role provides technical support, troubleshooting assistance, and training while ensuring compliance with company procedures and customer expectations, and performs the listed responsibilities for the assigned production area.

Requirements

High school diploma or General Education Degree required.
Minimum of 1 year of experience in manufacturing operations.

Nice To Haves

Manufacturing background preferred.

Responsibilities

Follow all environmental, health, and safety requirements.
Meet established production targets and quality goals.
Monitor product quality throughout manufacturing and provide feedback to the manufacturing team to maintain process consistency.
Set up machines, including fixturing, tooling, program loading, and troubleshooting.
Set up modules using operator interfaces and robot pendant controllers to ensure proper equipment operation and part handling.
Verify pick-and-place functions and process settings to maintain production quality.
Assist Forge Technicians with lubrication spray systems and related equipment.
Perform preventive maintenance activities on equipment according to established schedules.
Ensure equipment operates safely, efficiently, and within established process parameters throughout the shift.
Verify machine efficiencies, quality standards, and scrap reduction objectives are achieved.
Identify and recommend process improvements to enhance quality, productivity, and labor efficiency.
Perform production duties as needed to support call-offs, breaks, absenteeism, and production requirements.
Assist with material handling and maintain a clean, organized work environment.
Support and perform the duties of Forge Line Technician, Finisher, and White Light Inspector positions as required.
Locate, understand, and follow all applicable Work Instructions (WI).
Support continuous improvement initiatives within the assigned module or production area.
Assist with employee training and development to support operational growth and workforce development.
Perform SPC checks, quality inspections, and product verification activities as required.
Use gauges, measuring devices, and inspection equipment to verify product conformance.
Maintain workplace organization and compliance with 5S standards.
Meet physical requirements outlined in the Physical Demand Analysis.
Perform other duties as assigned.