FCO Operator Fuel Components Operation

GE Vernova•Wilmington, NC
•$32 - $35•Onsite

About The Position

The FCO Operator sets up, operates, and maintains equipment used for inspection and finishing of fuel components. This includes computer-based automatic inspection systems that perform barcoding, eddy current, ultrasonic, and dimensional inspections, as well as electro-mechanical equipment for processes such as heat treatment, straightening, polishing, and cut-to-length processing. Operators act as team or area leaders at their operations, work with little or no supervision, and train new or lower-rated operators. They are responsible for understanding and assuring product quality, interpreting inspection results and process records, maintaining material traceability, and segregating nonconforming products. The role is performed indoors in a factory, generally standing with moderate walking, and involves equipment setup, material handling, visual inspection, and adherence to established safety practices. The position requires a high school diploma or equivalent, mechanical equipment setup experience, and at least one qualifying background in ultrasonic testing, automated welding setup and operation, or machine operation. Candidates must pass vision and written certification tests and be able to become crane certified. The role may involve overtime, unusual hours, or short-notice and split shifts to meet business needs.

Requirements

  • High school diploma or equivalent.
  • Ability to read and write clearly, add and subtract whole numbers, and perform percentage calculations.
  • Experience setting up mechanical equipment.
  • At least one of the following: experience operating ultrasonic test equipment, including chart review; successful completion of a course on the fundamentals of ultrasonic testing; experience operating and setting up automated welding equipment; or machine operation experience.
  • Ability to pass the QC vision test and a written test for ANSI Level certification.
  • Experience using dial indicators or micrometers and preparing accurate production and quality records manually and through computer terminals.
  • Ability to become crane certified within a reasonable amount of time.
  • Experience setting up and operating equipment controlled by a computer interface and/or programmable logic controller.
  • Ability to frequently lift and move unspecified weights and to locate tube ends into holes in a support plate at an unspecified height above the floor.
  • Correctable vision.
  • Good physical dexterity for equipment setup and adjustment.
  • Ability to maintain mental awareness and identify quality problems during repetitive work.
  • Ability to work overtime and unusual hours, including short-notice or split shifts, when required.

Nice To Haves

  • Prior experience is desired.

Responsibilities

  • Set up, operate, maintain, and help troubleshoot FCO equipment, including tube straighteners, heat treat equipment, polishers, and cut-to-length machines.
  • Operate computer-based automatic inspection systems, including performing calibration checks, verifying barcode and defect marking systems, and loading and unloading product.
  • Analyze and interpret ultrasonic and eddy current charts for flaw characterization and process control.
  • Visually characterize outside-diameter flaws using 10X magnification and evaluate heat-treat samples using 16X magnification as needed.
  • Train other operators in the job code.
  • Deburr and rework product end conditions using hand tools as needed.
  • Operate overhead cranes and other material-handling equipment to move material.
  • Oversee more than one machine at a time.
  • Pass written and practical tests administered by QC Level A3 to become certified for product inspection.
  • Maintain material traceability at each workstation.
  • Maintain workstation cleanliness and housekeeping, and follow established safety practices.
  • Segregate and transfer rejected material to the quarantine area.
  • Become proficient in using laser micrometers, profilometers, ultrasonic dimensional inspection machines, and dial indicators.
  • Prepare accurate production and quality records, manually and through computer terminals.

Benefits

  • Medical, dental, vision, and prescription drug coverage.
  • Access to Health Coach, a 24/7 nurse-based resource.
  • Employee Assistance Program with 24/7 confidential assessment, counseling, and referral services.
  • GE Vernova Retirement Savings Plan, including a tax-advantaged 401(k) opportunity with company matching and company retirement contributions.
  • Access to Fidelity resources and financial planning consultants.
  • Tuition assistance.
  • Adoption assistance.
  • Paid parental leave.
  • Disability benefits.
  • Life insurance.
  • 12 paid holidays.
  • Two weeks of annual vacation for new hires, which may be prorated based on start date.
  • Professional development and competitive compensation.
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