Extrusion Operator | Various 12-Hour Shifts

Genpak LLC•Hope Hull, AL

5d•Onsite

About The Position

The Extrusion Operator will be responsible for operating extruders and repel lines, ensuring product quality, and maintaining a safe and clean work environment. This role involves monitoring machinery, performing adjustments, completing documentation, and adhering to food safety standards.

Requirements

Ability to operate on any of the Extruders and repel lines generally unassisted.
Able to communicate quality issues.
Complete required documentation (profile and daily material reports).
Report machine malfunctions.
Ensure good quality sheet.
Stationary standing: 100% of the shift.
Walking: 60% of the shift.
Touching/Handling Product: 100% of the shift.
Sitting: 5% of the shift.
Using Controls/Tools: 10% of the shift.
Reaching-(Hand & Arm): 75% of the shift.
Shifting/Twisting/Rotating core: 100% of the shift.
Climb or Balances: 5% of the shift.
Stoop, Kneel, Crouch or Crawl: 10% of the shift.
Talk or hear: 100% of the shift.
Smell: 5% of the shift.
Ability to lift 25 pounds/Max.
Ability to move foam rolls: 450 pounds.
Must have close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
Powered Industrial Truck Certificate (In house training and licensing).
Lockout/Tagout Certifications (In house training and licensing).

Responsibilities

Operate all extruders within defined specifications without assistance.
Recognize and report heating/cooling problems on machines.
Start up and shut down all extruders unassisted.
Assist in "stringing up" all extruders unassisted.
Complete job/color changes with minimal scrap.
Perform adjustments to the die.
Monitor feed and mixing systems for proper operation.
Correct formulas and rates for each product type.
Match and distinguish colors from samples.
Produce good, tight rolls to the correct width and gauge.
Use a fire extinguisher.
Climb heights up to 60 feet to report silo readings and material held in each silo.
Get assistance to resolve any issues to get the machine back in operation.
Maintain a well-rounded knowledge of the quality of all products.
Maintain housekeeping, keeping all areas free of debris.
Adhere to and be in compliance with all SQF/GMP and Food Safety standards.
Report any food safety issues to Supervisor/Manager.
Clean filters, vacuum pumps, and dryers.
Grind all scrap product.
Monitor the Repel Line and keep it operational throughout the shift.
Understand, verify, and document all silo readings.
Record correct measurements, weight, date, and shift on each roll produced and move it to the extrusion roll staging area properly and safely.
Complete required paperwork accurately, neatly, and per Plant Sanitation specifications.
Maintain raw material hoppers/containers to ensure continuous production run during the shift from the Extrusion Mezzanine and refill as needed.
Comply with all safety rules, regulations, and policy procedures.
Report any unsafe practices and/or conditions to their Supervisor.
Maintain floor safety discipline by interceding with fellow employees who may engage in rule violations and/or unsafe, unhealthy activities.
Communicate to Management those employees who persist in violations of safety rules and/or procedures.
Wear required personal protective equipment (PPE) properly and report any defective PPE.
Report all near misses, accidents, injuries, including Muscular Skeletal symptoms or disorders.