Exterior Lighting Systems Engineer

Ford Motor Company•Long Beach, CA
•$150,200 - $283,500•Hybrid

About The Position

The Senior Exterior Lighting Systems Engineer designs, develops, validates, and delivers exterior lighting systems for advanced electric vehicle products. The role works with studio and engineering teams on concepts and features, integrates new technologies, and collaborates with cross-functional teams and suppliers to deliver production designs. Work spans studio design and modeling through prototyping, production, validation, and launch. The engineer optimizes manufacturing processes and costs, ensures compliance with regional regulations, and owns product design throughout development for global markets.

Requirements

  • B.S. in Mechanical Engineering, Electrical Engineering, or an equivalent combination of relevant education and experience.
  • At least 4 years of automotive lighting component and system engineering experience at an OEM or Tier 1 level.
  • At least 4 years of collaborative CAD experience using 3DX, CATIA, NX, ICEMSURF, or Alias; 3DX and CATIA are preferred.
  • At least 4 years of lighting systems design, development, and release experience, including completion of one or more production launch cycles.
  • At least 3 years of experience designing lighting systems to global regulatory requirements.

Nice To Haves

  • Strong knowledge of homologation and photometric regulations related to exterior lighting, such as FMVSS 108 and ECE R48.
  • Strong knowledge of optical system development processes and experience with optical simulation using SPEOS, Lucid Shape, or equivalent tools.
  • Successful execution of automotive lighting production programs; full LED lighting systems experience is preferred.
  • Excellent understanding of lighting technologies, including lightguides, light blades, auto aiming, levelling, adaptive forward lighting (AFS), adaptive driving beam (ADB), Laser, OLED, Matrix, and DMD.
  • Strong understanding of materials and manufacturing processes such as stamping, injection molding, casting, composites, etching, PVD, and other surface finishes.
  • High proficiency with 3DX, CATIA, or similar tools, including drawing and modeling practices and methodologies.

Responsibilities

  • Develop exterior lighting systems and products that meet studio aesthetic intent and global regulatory requirements.
  • Engineer and execute exterior lighting from concept-design feasibility through production launch.
  • Guide cross-functional integration of lighting systems with studio, vehicle engineering, electrical engineering, manufacturing, and software teams to achieve technically feasible designs.
  • Analyze, test, and validate lighting system prototype and production designs from mechanical, electrical, and optical perspectives.
  • Participate in development with architecture, planning, supplier chain, and suppliers to optimize form, function, performance, and cost.
  • Define exterior lighting system requirements and specifications to achieve vehicle attribute targets for structure, mass, and performance.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Paid parental leave, new parent ramp-up programs, and subsidized back-up child care.
  • Family-building benefits, including adoption and surrogacy expense reimbursement and fertility treatments.
  • Vehicle discount program for employees and family members and management leases.
  • Tuition assistance.
  • Employee resource groups.
  • Paid time off for individual and team community service.
  • Vacation time, sick/personal time, and paid holidays, including time between Christmas Eve and New Year’s Day.
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