ESME Application Engineer

GM Performance Power UnitsConcord, NC
Onsite

About The Position

GM Performance Power Units (GM PPU) is seeking a highly skilled and motivated ESME Application Engineer to join our innovative engineering team in Concord, NC. This vital role focuses on safely building high-performance battery systems with the utmost quality.

Requirements

  • Bachelor’s degree in Engineering, Engineering Technology, or related field.
  • 2+ years of relevant industry experience in battery pack assembly engineering.
  • Experience programming industrial robots.
  • Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
  • Excellent verbal and written communication skills with ability to work effectively in multidisciplinary teams.
  • Self-driven with a demonstrated ability to lead projects independently.

Nice To Haves

  • Experience in automotive, aerospace, motorsport, or other high-performance industries is a strong plus but not mandatory
  • Proven experience in high-voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors.
  • Professional experience with one or more types of welding processes.
  • Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport or low volume high performance prototyping.
  • Knowledgeable about using PLCs for safety or automation related tasks.
  • Familiarity with F1 technical regulations, particularly those governing ESME components and power unit integration.

Responsibilities

  • Lead the design and optimization of the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
  • Design and analyze production processes to ensure personnel safety at all times.
  • Work with the Quality Department to develop in-process and end-of-line quality procedures for various assembly processes including equipment planning, evaluation, and selection.
  • Actively contribute to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built-In Quality.
  • Conduct root cause analysis for any problems found throughout the build process and communicate findings to relevant team members while documenting learnings.
  • Create and maintain manufacturing operation work instructions.
  • Document and communicate assembly process developments and innovations clearly.
  • Work with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure adherence to safety, quality, and operational standards.
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