Hydrogen System Design Engineer

Heven AeroTechWinchester, VA
$132,000 - $165,000Onsite

About The Position

At Heven AeroTech (Heven), we don’t just believe in the power of people—we build our success on it. As a recognized leader in hydrogen-powered drones, we’ve earned recognition for creating a workplace where innovation thrives, collaboration is second nature, and every employee feels valued. Our culture is anchored in trust and a shared commitment to excellence. We believe great teams are built on individuals who are humble, hungry, and smart—those who put team success first, take initiative to continuously improve, and demonstrate strong interpersonal awareness. At Heven, your voice matters, your ideas are heard, and your contributions make a tangible impact as you grow through hands-on experience and collaboration across the team.

Requirements

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical discipline.
  • 15+ years of experience in production, manufacturing, or operations management, including direct experience standing up or scaling low-volume production of complex hardware.
  • Demonstrated experience building production processes, work instructions, and workflows from early-stage or prototype designs.
  • Experience hiring, training, and directly managing production technicians and/or engineers.
  • Experience with high-pressure gas or fluid systems or other hazardous-material hardware assembly.
  • Working knowledge of relevant pressure system codes and standards (ASME B31.3, CGA guidelines, or similar).
  • Strong organizational and project management skills, with the ability to balance competing priorities across staffing, schedule, and delivery commitments.
  • Excellent communication skills, with the ability to align engineering, production, and program stakeholders around a shared production plan.
  • Professional working proficiency in English (spoken and written) is required to perform the responsibilities of this role.
  • Applicants must be legally authorized to work in the United States without employer sponsorship, now or in the future.
  • If this role requires access to information controlled under U.S. export control laws (ITAR/EAR), applicants must also qualify as a "U.S. person" under 22 CFR §120.62 (U.S. citizen, U.S. national, lawful permanent resident, or protected individual such as an asylee or refugee).

Nice To Haves

  • Background in UAV, aerospace, or defense hardware production.
  • Knowledge of how to integrate hydrogen systems into UAVs and other military systems.
  • Experience scaling a production organization at an early-stage or low-rate-initial-production (LRIP) hardware company, including standing up facilities and equipment.
  • Familiarity with NFPA 2 and hydrogen-specific safety requirements for production and lab environments.
  • Experience supporting hazard analyses (HAZOP, FMEA) for hydrogen or other hazardous-material systems.
  • Familiarity with defense procurement and export control considerations (ITAR/EAR, MTCR) as they relate to production planning.
  • Experience managing or coordinating with a product lifecycle management (PLM) or new product introduction (NPI) function.

Responsibilities

  • Stand up and manage initial and low-volume production and integration of hydrogen systems, from first builds through repeatable low-rate production, while creating a vision and path toward medium and high volume manufacturing.
  • Partner with fuel cell and hydrogen systems engineering and production leads to translate maturing designs into defined, documented, and repeatable build processes, work instructions, and workflows.
  • Lead and grow the production team, including hiring, training, and supervising build technicians, and managing the Product Lifecycle Manager for Hydrogen and other production staff.
  • Build the production infrastructure — work cells, tooling, fixtures, test stations — needed to safely and efficiently assemble and test high-pressure hydrogen hardware and fuel cell systems for unmanned systems.
  • Own production scheduling and throughput, balancing engineering builds, test articles, and customer deliverables against staffing and equipment capacity.
  • Develop and track the roadmap to scale from initial/low-volume production to higher-rate manufacturing, including staffing plans, equipment investments, and process automation opportunities.
  • Drive continuous improvement in yield, cycle time, and cost through structured production data collection and root-cause problem solving.
  • Ensure production processes and facilities comply with applicable codes and standards, including NFPA 2, ASME, CGA, and relevant DOT/DOE regulations, and support hazard analyses (HAZOP, FMEA).
  • Collaborate with quality, supply chain, and program management to ensure production plans align with delivery commitments and traceability.
  • Own the safety culture on the production floor, ensuring safe handling of high-pressure and flammable gases and adherence to PPE and facility safety protocols.

Benefits

  • medical, dental, and vision coverage
  • retirement plans
  • paid time off/sick
  • critical illness
  • hospital indemnity
  • accident coverage
  • short- and long-term disability
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