Engineer, Lead, Simulation/CAE
Blue Bird Corporation•Macon, GA
•Onsite
About The Position
This individual will help develop and lead the company’s simulation strategy by collaborating with cross-functional teams and external partners. Key responsibilities include driving current and future product development design cycles, aligning simulation with DVP&R and physical correlation activities, and leveraging CAE expertise to optimize product quality, reliability, cost, and timing. Additionally, they will model field issues to accelerate root-cause analysis and execute robust design improvements.
Requirements
- Technical proficiency of structural, electrical, software, thermal, or fluid CAE and their specific applications to transportation industry standards (e.g., FMVSS, ISO, SAE)
- Proven track record of developing automated workflows, scripting macros deploying advanced simulation methods to shorten product development cycles.
- Excel in written and spoken communication with the ability to distill complex technical data into inspiring design recommendations, actively fostering team morale, stakeholder buy-in, and a shared sense of optimism.
- Demonstrated leadership in mentoring, managing complex simulation projects independently, and driving collaborative engineering consensus under tight deadlines.
- Passionate about creating products that excite internal and external customers
- Desire to remain current with the continuous evolution of simulation technologies
- Bachelor of Science degree in Mechanical or Electrical Engineering from an accredited university.
- Minimum of 5+ years of professional computer aided engineering experience
- Proficiency in engineering software/tools (e.g., Microsoft Office, AutoCAD, MATLAB, SolidWorks, and Python scripting)
- All candidates must be a U.S. citizen or permanent resident.
- Candidates must be authorized to work in the United States and will be required to provide proof of employment eligibility at the time of hire.
Nice To Haves
- Familiarity with state, federal, and Canadian regulations affecting school buses
- Experience with validation, Advanced Programming Interface (API), Python scripting, and Design for Six Sigma (DFSS) or similar tools
- Currently valid commercial driver’s license (CDL)
- Master’s degree in an engineering field
Responsibilities
- Lead simulation-driven design strategies from concept through product launch, utilizing predictive analytics to optimize physical prototype iterations
- Drive simulation and correlation to validate models against physical test data, ensuring thorough and timely completion of Design Verification Plan & Report milestones
- Develop scalable CAE methodologies, automation workflows, and process scripts to reduce analysis cycle times and accelerate time-to-market
- Investigate and diagnose complex field issues using root-cause CAE analysis, developing countermeasures for empirical validation
- Partner with multidisciplinary teams (Design, Test, and Manufacturing) to ensure designs meet conflicting attribute targets (e.g., mass, cost, structural integrity) while ensuring Design for Manufacturing and Design for Assembly feasibility
- Relentlessly pursuing optimization in methodologies, technologies, and workflows, and product to improve safety, quality, reliability, cost, and timing
Benefits
- Continued Professional Development
- Benefits including medical, dental and vision insurance, 14 paid holidays, vacation time and 401k matching
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What This Job Offers
Job Type
Full-time
Career Level
Senior
