Engine - D&R Engineer

Ford • Dearborn, MI

3d • $65,100 - $166,200 • Hybrid

About The Position

This position is within the ICE Powertrain & Thermal Systems Engineering (IPTSE) organization, supporting the V8 Coyote/Predator Powerpack Forward Model programs. It is for an engine component design and release engineer on the V8 Coyote/Predator programs, with a focus on core engine components, such as structural aluminum castings, steel forgings, injected molded plastic, and front end accessory drive (FEAD) components.

Requirements

• B.S. in Mechanical Engineering, Material Science or related field
• Strong communication, organization, and problem solving skills
• Ability to interact effectively with multiple internal and external stakeholders
• Strong Leadership ability
• Ability to support travel, both domestic and international, as required

Nice To Haves

• Masters in Mechanical Engineering, Material Science or related field
• Black Belt Certification preferred
• 2+ years Design and Release Experience
• 2+ years of experience in CAD (CATIA, NX, CREO, or similar)
• Technical expertise with Gasoline Internal Combustion Engines (ICE)
• Experience with base engine dynamometer testing
• Experience with CAE Simulation Methodologies (1D, 3D, FEA, CFD)

Responsibilities

• Design & Release new and existing components/sub-systems
• Create & own the 3D models & 2D drawings for assigned components
• Lead sub-system Component Program Module Team (CPMT) activities
• Lead WERS (Worldwide Engineering Release System); alerts, concerns and notice processing
• Lead resolution of major design, manufacturing, program, and launch issues
• Lead management of Tier 1 suppliers
• Work collaboratively with CAE resources in support of the analysis on the design responsible components (Structural, Thermal, CFD)
• Create, complete, approve DVPs and oversee testing in support of robust validation
• Develop and maintain CPMT documents, including appropriate quality documents (FEDE, ESOW, DFMEA, PTDV, e3P, SCCAF’s, Global Integrator, OPTEX, APQP/PPAP, 543 Chart etc.) for program specific sub-system responsibilities.
• Support all Program Meetings (EPMT, Design Review, DPMT, Change Control, etc…)
• Work directly with suppliers, Supplier Technical Assistance (STA), and launch teams to support program requirements and resolve quality issues
• Interface with engine dynamometer testing team
• Interface with cross-functional teams, such as purchasing, mating components, calibration, & manufacturing
• Support prototype engine build Program Attribute Team (PAT) (BOM, inspection and prototype fit reviews)
• Support travel, both domestic and international, when required

Benefits

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level