Electron Beam Welding Operator

FM Industries•Tempe, AZ

3d•Onsite

About The Position

The Electron Beam Welding (EBW) Operator is responsible for setting up and calibrating equipment, executing welding processes, ensuring quality compliance, maintaining accurate documentation, and driving continuous improvement initiatives. This role involves performing pre-weld inspection, assembly, and fixture parts, comprehending weld drawings, WPS’s, and PQR’s, and interpreting welding schedules, blueprints, and technical drawings. The operator will prepare and configure the EBW machine, load workpieces into the vacuum chamber, and set beam parameters. They will monitor beam alignment and focus, adjust machine settings to maintain weld quality, and inspect welds using both destructive (DT) and non-destructive (NDT) methods. Documentation of weld parameters and inspection results is crucial for traceability. The role also includes performing routine maintenance on EBW equipment, diagnosing and resolving issues, and keeping accurate maintenance logs. Compliance with environmental, health, and safety regulations, as well as company policies, is mandatory. Additional related duties may be assigned.

Requirements

High school diploma, GED equivalent, or Technical School.
Prior experience in precision welding or electron beam processes.
Experience with quality inspection methods (NDT, visual, dimensional checks).
CNC basic programming knowledge - G/M code proficiency for EBW operation, equipment specific.
Technical or vocational training in welding, machining, or manufacturing processes.
Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
Knowledge of blueprint reading and welding symbols.
Excellent verbal, written, and interpersonal communication skills.
Proficient in Microsoft Office (Excel, Word, Outlook, Teams).
Standing and sitting for extended periods of time - walking, pushing, pulling, stooping, kneeling, or bending to the floor; use hands to finger, handle or feel parts and materials, reach with hands and arms and overhead, communicate and hear instructions and equipment sounds.
Lifting and/or moving items up to 40 pounds.
Close vision, color vision, depth perception, and ability to adjust focus.
Ability to differentiate shades and color to identify coating defects.
Near acuity or accommodation required for reading instrumentation and documentation, dial and digital gauges, blueprints, and precision measuring instruments used in the inspection of coating operations.
Fine hand dexterity and ability to work in controlled environments and cleanrooms.
Follow strict safety protocols for high-voltage and vacuum systems.
Wear appropriate PPE and radiation monitoring badges.
Comply with FMI and Regulatory Standards for hazardous materials and equipment.

Nice To Haves

CWI Certification
AWS or equivalent welding certification
Specialized EBW training certification
Semiconductor industry or other manufacturing experience preferred.

Responsibilities

Perform pre-weld inspection, assembly, and fixture parts.
Comprehend weld drawings, WPS’s, and PQR’s.
Interpret and follow welding schedules, blueprints, and technical drawings.
Prepare and configure EBW machine per WPS/PQR.
Load and secure workpieces in the vacuum chamber.
Perform vacuum pump-down and ensure proper chamber pressure.
Set beam parameters (voltage, current, focus, and travel speed) per WPS/PQR parameters.
Monitor beam alignment and focus during welding.
Adjust machine settings to maintain weld quality.
Inspect welds both DT and NDT methods (Sectioned Samples, Visual and MSLT).
Document weld parameters from DAQ and inspection results for traceability.
Perform routine maintenance on EBW equipment (filament replacement, vacuum system checks, vacuum pump oil change, lubrication).
Diagnose and resolve issues with beam stability, vacuum leaks, or power supply.
Keep accurate maintenance logs.
Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices.
Perform additional related duties as assigned.

Benefits

Competitive Salary
PTO Program
Nine (9) Paid Holidays!!
Medical, Dental, Vision and Life Insurance
Short and Long-Term Disability Coverage AT NO COST TO EMPLOYEE!!
Tuition Assistance
Pet Insurance
Flexible Spending Plans
Health Spending Plans
Comprehensive Online Learning Center - houses thousands of training resources available to learn at your own pace!!
401(k) Retirement Savings - with a generous company 30% match! (100% vested after six years)