Electrical Design Engineer – Custom Power Systems

Rehlko•Sheboygan, WI

1d•Onsite

About The Position

The Electrical Design Engineer – Custom Power Systems is responsible for providing technical leadership and design direction in the development of customized generator set solutions. This role supports the full lifecycle of engineered-to-order power systems, including generator controls, communications, and power electronics. The Electrical Design Engineer will work cross-functionally with sales, application engineering, design engineering, procurement, and production. This position ensures that customer-specific solutions are delivered on time, within budget, and to the highest quality standards. The Electrical Design Engineer role also supports manufacturing and field service teams by resolving design-related issues and driving continuous improvement initiatives. The ideal candidate is a self-motivated electrical design engineer with a strong curiosity and desire to solve problems. A successful candidate is one who thrives in a fast-paced environment, manages multiple priorities effectively, and applies innovative, data-driven solutions to complex engineering challenges.

Requirements

Bachelor of Science in Electrical Engineering (BSEE) from an ABET-accredited program
2+ years of experience and/or internships in electrical engineering, preferably in industrial, power systems, or product development environments
2+ years of experience and/or internships managing or supporting electrical design projects
Working knowledge of power systems, generator sets, or related technologies preferred
Familiarity with power system design, controls integration, and electrical schematics
Strong analytical, troubleshooting, and problem-solving skills
Ability to manage multiple projects and priorities in a fast-paced environment
Excellent communication and collaboration skills
Strong curiosity and desire to solve problems

Nice To Haves

Experience with generator sets, switchgear, or power generation systems
Exposure to power electronics and control systems
Experience supporting new product development or custom-engineered solutions

Responsibilities

Lead electrical design and integration of generator control systems, including internal genset controls, ATS controls, and associated harnessing
Coordinate and integrate third-party electrical systems through design, build, and commissioning phases
Provide technical support during the quoting process in collaboration with Applications, Datacenter Sales, and National Account teams
Manage and prioritize multiple custom engineering projects to meet committed delivery schedules
Develop detailed design packages including schematics, layouts, component selections, and specifications with consideration for manufacturability
Collaborate with mechanical engineers and designers to ensure cohesive, customer-focused system designs
Review and approve custom engineering designs for accuracy, completeness, and compliance
Partner with procurement teams to ensure timely sourcing of components and materials
Support production teams by resolving design questions and implementing necessary corrections during assembly
Provide technical support to field service teams, including troubleshooting and resolving complex customer issues
Identify risks, evaluate trade-offs, and implement design improvements using sound engineering and business judgment
Drive continuous improvement initiatives to enhance engineering processes, reduce inefficiencies, and support system upgrades
Collaborate with internal and external engineering resources, including simulation and regulatory compliance teams, as needed
Estimate engineering effort, project timelines, and product costs for custom design requests