Electrical Controls Engineer - Pharmaceutical Manufacturing

LTS Lohmann Therapy•West St. Paul, MN
•$95,000 - $115,000•Onsite

About The Position

LTS is seeking an experienced Electrical/Controls Engineer to design, improve, and sustain automated manufacturing and packaging systems in a highly regulated environment. In this hands-on role, you’ll combine controls design and troubleshooting with equipment start-up, qualification support, and cross-functional collaboration to improve safety, reliability, quality, and performance.

Requirements

  • Bachelor’s degree in Controls Engineering, Electrical Engineering, Automation Engineering, Mechatronics, Computer Engineering, or a closely related discipline.
  • At least 3 years of controls, automation, or electrical engineering experience in pharmaceutical, biotech, medical device, food, converting, packaging, or another regulated manufacturing environment.
  • Hands-on experience with PLC/HMI platforms, industrial sensors, servo and motion control, VFDs, machine vision, electrical schematics, and industrial communication networks.
  • Working knowledge of cGMP expectations, validation lifecycle documentation, change control, data integrity, and equipment qualification.
  • Strong troubleshooting, root-cause analysis, technical writing, communication, project execution, and cross-functional collaboration skills.
  • Ability to support shop-floor execution while maintaining strong documentation discipline and compliance.

Nice To Haves

  • Experience with Allen-Bradley/Rockwell, Siemens, Beckhoff, Omron, Keyence, Cognex, Delta ModTech, Serpa/MGS, or comparable automation and machine platforms.
  • Experience with vision inspection, registration control, web handling, converting, packaging automation, robotic handling, serialization, or recipe-controlled equipment.
  • Knowledge of GAMP 5, 21 CFR Part 11 concepts, audit trails, backup and restore practices, and validated software change control.
  • Ability to lead vendor technical discussions and translate production needs into robust automation requirements.
  • Project management experience with capital projects, line upgrades, controls-obsolescence remediation, or continuous-improvement workstreams.

Responsibilities

  • Design, develop, troubleshoot, and maintain control systems for pharmaceutical manufacturing, packaging, converting, inspection, and material-handling equipment.
  • Program and support PLCs, HMIs, servo drives, motion controllers, VFDs, safety PLCs, machine vision systems, sensors, barcode and serialization interfaces, and industrial networks.
  • Support equipment installation, commissioning, qualification, start-up, and ongoing commercial production and R&D operations.
  • Partner with Process Engineering, Automation, Maintenance, Quality, Validation, Operations, IT/OT, and vendors to deliver safe, compliant, and reliable equipment performance.
  • Develop and review automation requirements and documentation, including URS, functional and design specifications, I/O lists, control narratives, alarm matrices, sequences of operation, and change controls.
  • Review vendor proposals, electrical schematics, panel layouts, technical drawings, FAT/SAT protocols, and software design documentation.
  • Support FAT, SAT, commissioning, IQ/OQ/PQ, revalidation, and change-control activities for new equipment, line upgrades, and automation improvements.
  • Diagnose machine faults, process deviations, vision and registration issues, sensor and network failures, electrical-control problems, and data-collection issues.
  • Create and maintain controlled documentation, including SOPs, troubleshooting guides, training materials, preventive-maintenance support documents, and validation deliverables.
  • Drive improvements in uptime, throughput, yield, quality, changeover efficiency, operator usability, and cost performance.
  • Support equipment-data integration with manufacturing systems, historians, recipe management, and audit-trail and data-integrity requirements.
  • Provide technical guidance and hands-on training to Operations, Maintenance, and Engineering teams.

Benefits

  • Health insurance
  • Dental insurance
  • Vision insurance
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