Draw Process Engineer

Lightera•Sturbridge, MA

18d•$75,000 - $110,000

About The Position

We are seeking a highly motivated Process Engineer to lead and contribute to the development of optical fiber draw processes. The role focuses on optimizing fiber draw technology and improving product performance through process design, troubleshooting, and innovation. The engineer will collaborate with cross-functional teams to advance next-generation optical fiber technologies. The position includes developing and optimizing optical fiber draw processes, investigating relationships between process parameters and fiber properties, conducting trials and experiments, analyzing data, troubleshooting defects and equipment or material issues, and documenting processes and standard operating procedures. The role also participates in departmental safety initiatives, monitors manufacturing processes, and engages with night-shift personnel as needed. Other related duties may be assigned to meet project and organizational needs. The hiring range is $75,000–$110,000. Final compensation may vary based on experience, skills, qualifications, and internal equity. Visa sponsorship and immigration support are not available; applicants must be legally authorized to work in the United States now and in the future.

Requirements

Bachelor’s degree in physics, mechanical engineering, chemical engineering, materials science, or equivalent experience in one of these fields.
Experience working in an ISO-certified industrial setting.
Proficiency in Excel.
Proficiency in data analysis, experimental design, and process optimization methods.
Analytical and problem-solving skills to address complex process challenges and defects.
Collaboration skills to work with cross-functional teams and global partners.
Technical writing and presentation skills for communicating research findings and process updates.
Organizational skills to manage multiple projects and prioritize tasks effectively.
Adaptability to work independently while supporting team objectives in a dynamic environment.
Effective verbal and written communication skills.
Proficiency with the MS Office Suite.
Ability to maintain discretion when working with confidential and proprietary information.
Strict adherence to company safety policies and procedures.

Nice To Haves

2+ years of experience in process development, manufacturing, or related fields.
Optical fiber manufacturing background.
LEAN/Six Sigma manufacturing experience or certifications.
Electrical, programming, and mechanical design skills.
Experience with Power BI and Python.
Understanding of high-temperature processes, glass softening, and material flow, such as in fiber drawing.

Responsibilities

Participate in the departmental safety team and complete safety improvement initiatives.
Lead the development and optimization of optical fiber draw processes to improve quality, reliability, and scalability.
Investigate relationships between process parameters, fiber properties, and manufacturing outcomes.
Develop solutions to improve the uniformity, throughput, and reliability of fiber draw processes.
Identify and resolve fiber-drawing defects and challenges, including troubleshooting equipment and material issues.
Collaborate with project teams to design and develop equipment and techniques for fiber draw optimization.
Conduct process trials and experiments to achieve project milestones.
Document processes and develop standard operating procedures to train operators.
Monitor manufacturing processes daily to identify trends and out-of-control situations, and provide solutions according to urgency and importance.
Conduct research, propose experiments, and analyze data to validate hypotheses and improve process understanding.
Contribute to group goals and achievements as a team player.
Engage with night-shift personnel as needed.
Perform other related duties as required and additional duties as assigned.