Director of Manufacturing

Thales Defense & Security, Inc. • CLARKSBURG, MD

4d • $202,767 - $259,092 • Hybrid

About The Position

The Director of Manufacturing is responsible for leading all manufacturing operations across a complex aerospace and defense electronics production environment. This leader will drive operational excellence, Lean transformation, quality performance, delivery execution, workforce engagement, and cost competitiveness while ensuring compliance with aerospace, defense, and regulatory requirements. Reporting to the Vice President of Operations, the Director of Manufacturing will lead multiple manufacturing departments, overseeing high-mix, low-to-medium volume electronics manufacturing, assembly, test, integration, and repair operations. The successful candidate will have a demonstrated history of implementing Lean Manufacturing principles that produce measurable improvements in productivity, quality, throughput, inventory reduction, and operating margin.

Requirements

• U.S. Citizenship required. - Applicants selected may be subject to a government security investigation and must meet eligibility requirements for access to classified information
• Bachelor's degree in Engineering, Operations Management, Manufacturing, Industrial Engineering, or related field
• Minimum 10+ years of progressive manufacturing leadership experience
• Minimum 5+ years leading large-scale manufacturing operations in aerospace, defense, electronics, or other highly regulated industries
• Demonstrated leadership of manufacturing organizations exceeding 200 employees and/or multiple production facilities in multi-shift operations
• Proven experience managing complex electronics manufacturing, assembly, integration, and test operations
• Candidates must demonstrate a track record of delivering significant Lean Manufacturing results, including quantified examples such as: 20%+ productivity improvements, 30%+ cycle time reductions, Double-digit inventory reductions, Significant improvements in first-pass yield and quality metrics, Successful value stream transformations, Multi-million-dollar cost savings through Lean initiatives
• The ideal candidate will be able to provide multiple examples of leading enterprise-scale Lean transformations that produced sustainable operational and financial results

Nice To Haves

• Master's degree in Engineering, Operations, Business Administration, or related discipline.
• Lean Six Sigma Black Belt or Master Black Belt certification.
• Experience with ERP/MRP systems such as SAP, Oracle, or similar platforms.
• Experience supporting Department of Defense programs and government contracts.
• Background in electronics manufacturing services (EMS), circuit card assembly (CCA), systems integration, RF/microwave products, avionics, communications systems, or defense electronics.

Responsibilities

• Direct all manufacturing operations to achieve safety, quality, delivery, cost, and productivity objectives
• Develop and execute manufacturing strategies aligned with company growth, profitability, and customer commitments
• Lead production, test, diagnostics, RMA, stockroom/warehouse, and shipping
• Establish operational metrics, dashboards, and accountability systems to drive performance
• Ensure manufacturing capacity, staffing, and infrastructure support current and future business requirements
• Lead enterprise-wide Lean Manufacturing initiatives and continuous improvement programs.
• Develop a culture of continuous improvement and employee engagement at all organizational levels.
• Deliver measurable improvements in: Productivity, First-pass yield, On-time delivery, Inventory turns, Cycle time reduction, Labor efficiency, Overall equipment effectiveness (OEE)
• Build internal Lean capability through coaching, training, and leadership development
• Ensure compliance with customer, regulatory, and industry requirements, including: AS9100, ISO 9001, ITAR, FAR/DFARS requirements, Defense Contract Management Agency (DCMA) expectations
• Partner closely with Quality, Engineering, Supply Chain, and Program Management organizations to achieve operational excellence
• Support customer audits, regulatory audits, and supplier assessments
• Manage manufacturing budgets, labor planning, capital expenditures, and operational costs
• Identify opportunities to improve profitability through productivity gains, waste reduction, and process optimization
• Lead annual operating plans and strategic manufacturing roadmaps
• Support new product introductions and production readiness initiatives
• Lead, mentor, and develop manufacturing managers, supervisors, and production leadership teams
• Build succession plans and organizational capabilities to support growth
• Foster a culture emphasizing accountability, collaboration, safety, and continuous learning

Benefits

• Competitive Salary
• Yearly Incentive Compensation Plan
• Medical insurance for self and eligible family members
• Generous 401(k) program- up to 7% company contribution and 100% immediate vesting
• Tuition Reimbursement
• Paid wellness, vacation, and holiday leave
• Paid maternity, paternity, and parental leave
• 9/80 Work Schedule (every other Friday off)

What This Job Offers

• Job Type: Full-time
• Career Level: Director