Director, Advanced Manufacturing

GE Appliances, a Haier company•Louisville, KY

2d•Onsite

About The Position

The Director, Advanced Manufacturing Engineering is responsible for the strategy and execution of capital equipment, tooling, automation, and facilities projects (NPI, capacity, material cost out, plant efficiency) for the assigned product line and manufacturing site. The role will develop and execute the capital equipment budget, leading a multi-discipled Advanced Manufacturing Engineer team. They will ensure projects are run safely, on budget, and on schedule maximizing return on investment. They are the primary reviewer and approver for manufacturing projects in the facility, responsible for ensuring all activities and processes conform with regulatory, OSHA, GE Appliance, and industry standards. Goals include reducing manufacturing complexity, improving efficiency, and implementing state of the art automation and material systems to achieve best in class safety, quality, and operational efficiency.

Requirements

Experience managing capital equipment procurement projects: Including specification development, supplier selection, technical reviews, installation, and qualification of equipment
Experience in a large-scale appliance manufacturing environment.
Fluent in Lean manufacturing principles
Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members).
Ability to communicate effectively and be an agent for change.
Good organizational, project management and presentation skills to interact with all levels within the organization and with suppliers/vendors.
Experience and understanding of cross-functional appliance NPI process.
Experience leading an advance manufacturing engineering team.
Demonstrated ability to mentor, develop, grow, and maintain a skilled engineering team.
Bachelor of Science Degree in Engineering discipline.
Master’s Degree in business or engineering.
10+ years of experience with procurement, testing, installation of manufacturing equipment.
Manufacturing project leadership experience: demonstrated ability to build and manage an engineering team.
Demonstrated project management capabilities
Manage project risk to meet technical & commercial requirements.
New Product Introduction (NPI) experience capabilities.
Strategic planning capabilities.

Nice To Haves

Experience with assembly line design, automation and customized fabrication equipment and manufacturing processes
Experience with implementing Lean process improvement in a manufacturing operation
Experience in operational plant Manufacturing Engineering a plus
Familiarity of capitalization requirements, understanding business financials
Six Sigma Certification
Proficient in MS Office, MS Scheduler (or equivalent) and AutoCAD

Responsibilities

Review, Track, and Manage all advanced manufacturing risk within the facility. Ensure resources are adequately deployed to resolve gaps based on business priorities and elevate any organizational gaps as required.
Responsible for the AME team’s compliance to GEA Controllership rules with respect to asset classification, asset identification and capital effort allocation for all tooling and equipment projects lead by the team. Provide appropriate mentoring to AME project leaders as needed.
Recruit, manage and mentor AME team members within the product line. Duties include relevant human resource and development aspects, annual reviews, training, and career development of employees.
Ensure all resources are appropriately allocated to support program objectives.
Primary manufacturing reviewer for all product line/project checkpoints. As the primary reviewer, They are responsible to provide in-depth analysis of all programs/projects and provide an overall assessment of the program risk with respect to conforming to GE standards, processes, and initiatives in addition to ensuring the manufacturing plan for the program optimizes business objectives/metrics and factory deliverables (Safety, Quality, Delivery and Cost).They are expected to provide feedback and recommendations for improvements when gaps are identified.
Ensure all equipment executed in GEA factories comply with Industry and Governmental Environmental Health & Safety (EHS) standards.
Work with functional leaders to ensure equipment & processes support business initiatives including Lean Manufacturing, Ergonomic Design and Total Productive Maintenance (TPM).
Prioritize project activity and resources to ensure on-time implementation and benefit; leverage financial metrics to manage risk to schedule, budget or program costs.
Work with Product Management and Product Development teams to align manufacturing resources to execute project. Provide manufacturing input to project scopes for capital equipment/tooling, factory layout, manufacturing processes, material flow, testing equipment and resources required to execute the projects.
Identify, elevate and/or mitigate project risks that could impact project delivery of safety, product performance, quality, cost, factory readiness, regulatory or commercial requirements.
Manage project budgets, including the NPI, capacity, and Factory Master Plan spend.
Compile and analyze data, prepare and present reports and project information for leadership reviews.
Champion, promote and teach the use of lean tools and principles in all areas of the project. Facilitate/lead/promote the use of the Production Preparation Process (3P) while developing manufacturing equipment and processes. Utilize cross-functional participation to ensure that the equipment and processes are compatible with the entire value stream.
Promote and teach Lean manufacturing principles including the use Appliance Production System within the factory process areas.
Work with design team to ensure Design for Manufacturing & Assembly (DFMA) is executed on all parts, assemblies, and processes.