Director, Advanced Manufacturing – Metal Stamping

GE Appliances•Louisville, KY

8d•Onsite

About The Position

The Director Advanced Manufacturing Engineering - Metal Stamping is responsible for the strategy and execution of capital equipment, tooling, automation, and facilities projects with focus and expertise specific to metal stamping and fabrication operations. The primary focus will be the top-load dryer program, but could include other programs and projects. The role will develop and execute the capital equipment and tooling budget and manage, direct, and support the stamping Advanced Manufacturing Engineer team. They will ensure projects are run safely, on budget, on schedule, while maximizing return on investment. They are the primary reviewer and approver for stamping tooling and equipment projects in the facilities, responsible for ensuring all activities and processes conform with regulatory, OSHA, GEA, and industry standards. Goals include reducing manufacturing complexity, improving efficiency, and implementing state of the art stamping/metal forming systems to achieve best in class safety, quality, and operational efficiency.

Requirements

Experience managing capital equipment procurement projects: Including specification development, supplier selection, technical reviews, installation, and qualification of equipment and tooling
Experience in a large-scale appliance manufacturing environment.
Fluent in Lean manufacturing principles
Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members).
Ability to communicate effectively and be an agent for change.
Good organizational, project management and presentation skills to interact with all levels within the organization and with suppliers / vendors.
Experience and understanding of cross-functional appliance NPI process.
Experience leading an advance manufacturing engineering team.
Demonstrated ability to mentor, develop, grow, and maintain a skilled engineering team.
Bachelor of Science Degree in Engineering discipline or significant related applicable metal forming experience.
Experience with stamping tooling, presses, and ancillary stamping equipment, automation and related manufacturing processes.
10 + years of experience with procurement, testing, installation, and launch of stamping tooling and equipment.
Manufacturing project leadership experience: demonstrated ability to build and manage a stamping tooling and equipment engineering team.
Demonstrated project management capabilities.
Proven stamping expertise – ability to understand and mitigate project risk to meet technical & commercial requirements.
New Product Introduction (NPI) experience capabilities.
Metal stamping/forming simulation capabilities.
Strategic planning capabilities.

Nice To Haves

Working knowledge of Lean tools in a manufacturing operation.
Experience with high volume stamping manufacturing operations.
Familiarity with capitalization requirements, understanding business financials for CapEx projects.
Six Sigma Certification.
Proficient in MS Office, MS Scheduler (or equivalent) and AutoCAD.

Responsibilities

Review, Track, and Manage all advanced manufacturing risk within the facility.
Ensure resources are adequately deployed to resolve gaps based on business priorities and elevate any organizational gaps as required.
Responsible for the AME team’s compliance to GEA Controllership rules with respect to asset classification, asset identification and capital effort allocation for all tooling and equipment projects lead by the team.
Provide appropriate mentoring to AME project leaders as needed.
Recruit, manage and mentor AME team members within the metal forming operations.
Ensure all resources are appropriately allocated to support program objectives.
Primary manufacturing reviewer for all product line/project checkpoints.
Provide in-depth analysis of all stamping tooling and metal fabrication equipment and provide an overall assessment of the project risks with respect to conforming to GE standards, processes, and initiatives.
Provide feedback and recommendations for improvements when gaps are identified.
Ensure all equipment and tooling executed in GEA factories comply with Industry and Governmental Environmental Health & Safety (EHS) standards.
Work with functional leaders to ensure equipment & processes support business initiatives including Lean Manufacturing, Ergonomic Design and Total Productive Maintenance (TPM).
Prioritize project activity and resources to ensure on-time implementation and benefit; leverage financial metrics to manage risk to schedule, budget or program costs.
Work with Product Management and Product Development teams to align manufacturing resources to execute project.
Provide manufacturing input to project scopes for stamping equipment and tooling, factory layout, manufacturing processes, material flow, and resources required to execute the projects.
Identify, elevate and/or mitigate project risks that could impact project delivery of safety, product performance, quality, cost, factory readiness, regulatory or commercial requirements.
Manage project budgets, ensuring team delivers on time, at or better than budget.
Compile and analyze data, prepare and present reports and project information for leadership reviews.
Champion, promote and teach the use of lean tools and principles in all areas of the project.
Utilize cross-functional participation to ensure that the equipment, tooling, and processes are compatible across the entire value stream.
Work with design team to ensure Design for Manufacturing & Assembly (DFMA) is executed on all stamped parts, and related processes.