Die Setter 2

Daikin Comfort•Waller, TX

7d•Onsite

About The Position

The Die Setter performs die/tool setup/changeover for stamping press, brake press, CNC Amada, Amada Laser, etc. Responsible for set-up operations for progressive and manual dies (also punch, spring replacement, feeder setup) to ensure parts are produced within specification. Perform any necessary die adjustments at set ups and to check accuracy during production. Also, configure, adjust and operate automatic or semi-automatic presses and mechanical equipment. Ensure the quality production of their assigned jobs at expected production level. Overall Goal: To produce and deliver a quality product in a timely manner for internal and external customers. Eliminates scrap and additional costs using zero-defects methods. Always work in a safe manner following the safety policies, housekeeping and environmental policies and work instructions.

Requirements

Must be able to read and interpret blueprints
Must be able to set up the die and teach standard work on an automatic press, including the loading of coils into existing set ups
Must be able to use calipers and other QC gauges and indicators to set manual/automatic dies
Must be able to set up the die and teach standard work on a manual press
Strong mechanical aptitude and troubleshooting skills
Ability to get along well, communicate timely and accurately to co-workers and supervisors
Good eye/hand coordination, proficiency with hands to use tools and measurement gauges
Ability and awareness of safe work practices and procedures and good housekeeping practices
Ability to stand long periods of time
3-5 years technical and mechanical experience
Requires in-house certification from Die Setter Phase 2 training which requires about 4~12 weeks of classroom and on the job training.

Responsibilities

Set up and remove dies to be put on presses following blueprints, work order and data specifications for manual presses
Align and bolt positioning fixtures and stops, synchronize conveyor speed and machine
Arrange and set-up operations on CNC brakes and shears (tool replacement, X&Y setups and CNC programs)
Perform die/tool setup/changeover for stamping press, brake press, CNC Amada, Amada Laser, etc., this includes performing setup operations for progressive and manual dies, also includes punch/spring replacement/feeder setup, responsible to produce 1st piece sample that conforms with current drawing
Supply 1st PC sample checks using prints, calipers and related measuring equipment & set dies as directed by department supervisor
Work closely with die changeover team members by providing information needed to accurately diagnose and repair dies
Participate in continuous improvement and assist in its implementation on an ongoing basis.
Complete the necessary paperwork and update records
Instruct standard work process for setting dies on manual presses
Maintain good housekeeping - clean and safe workstation
Perform additional duties as needed