Die Corrector

IOWA ALUMINUM INC•Albia, IA

8d•Onsite

About The Position

The Die Corrector is a key member of the die shop team, responsible for identifying and correcting issues with existing dies to enhance performance and ensure they meet production requirements. This role demands a high level of precision, technical skill, and an understanding of die mechanics to improve die designs and processes.

Requirements

Extensive experience in die correction, preferably within the aluminum extrusion industry, or an equivalent combination of education and experience.
Advanced ability to read and interpret blueprints and technical prints.
Proficient in general machine work and knowledgeable about die mechanics.
Physical ability to manage heavy materials and stand for extended periods.
Frequent bending, lifting, and reaching.
Proficient in safety protocols for handling hazardous materials, ensuring a safe work environment.
Good communication skills for effective coordination with team members and reporting to supervisors.
Consistent and reliable attendance is required.

Responsibilities

Polish and make corrections to die tooling.
Document all corrections to facilitate redesigns for future dies.
Analyze die performance history and recommend design modifications to enhance performance.
Inspect dies post-production to ensure they conform to specifications and make necessary adjustments.
Inspect smoothness and contour of dies.
Read section prints and inspect extrusions to ensure they match the design prints.
Understand metal flow in dies and apply techniques to modify it as needed.
Ensure all tooling is properly identified by size, type, and storage location.
Properly use and understand measuring equipment and tools required for die correction.
Operate milling machines, sandblasters, and caustic systems efficiently.
Assist in the training of new die technicians and correctors.
Assist in daily operations of the caustic area and help maintain all die records.
Take direction from the Die Manager/Supervisor to perform assigned tasks.
Compile, store, and retrieve production data to analyze die ratio efficiency and gains.
Maintain accurate records and ensure tooling is prepared and available as per the schedule.
Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery
Strictly adhere to all safety protocols, especially those related to the handling of hazardous materials, including the operation of caustic tanks and sandblasters.
Regularly participate in safety training sessions to stay updated on the best practices for handling hazardous substances.
Monitor the workplace for any safety hazards and immediately report potential risks to the supervisor.