Design Release Engineer - Bumper, Grille, Fascia, and Exterior Trim

General Motors•Warren, MI

6d•Hybrid

About The Position

The GM Exterior Team offers opportunities across a spectrum of engineering. These product engineering positions involve responsibility for all activities, including definition of requirements, execution of design, validation, and testing. These roles require a release engineer to lead or participate in a multi-functional product development team. In addition, they require collaboration with peers in the creative design, purchasing, manufacturing, and quality functions. The ideal candidate is one who desires to build their technical depth as an engineer within the automotive enterprise. This candidate possesses outstanding communication, project management skills, and is a hardworking engineer who enjoys seeking challenges and following through with robust solutions. The skills built with these roles will allow you to grow a strong interpersonal network. This is a foundational position which, done efficiently, will open up possibilities within the company.

Requirements

Bachelor of Science Degree in Engineering
5+ years of experience as a Design Release Engineer or relevant industry experience
Proficiency with NX or Teamcenter/Unigraphics
Communicate information to and from internal and external customer organizations
Experience in execution of vehicle development cycles (concept through production launch)
Program management skills
Physics-based problem-solving skills

Nice To Haves

Green Belt or Black Belt DFSS certification
Familiarity with Design for Manufacturing (DFM)
Plastic injection molding design knowledge
Stamping and metal forming design knowledge
Fixture design and product validation knowledge
Experience with DFMEA (Design Failure Mode and Effect Analysis) and GD&T (Geometric Dimensioning and Tolerancing)
Budget management

Responsibilities

Designing, engineering, and releasing exterior subsystems (BGFT - Bumper, Grille, Fascia, Trim).
Support or lead large cross-functional Product Development Team(s) (PDT) for component/subsystems (Members consist of suppliers, designers, studio, cross-functional engineers, validation, manufacturing, supplier quality, dimensional, CAE, purchasing, etc.).
Responsible for in-house designs, on time with quality, to meet all required program milestones/deliverables.
Design and package both BGFT components and "directed buy" components such as sensors, cameras, harnesses, lamps, etc.
Develop criteria/typical sections using Unigraphics math data and collaborate with the studio for surface development to meet requirements.
Balance subsystem imperatives (cost, timing, mass, warranty, etc.).
Perform appropriate design studies/alternatives, and present studies and business cases to the program team for efficient decision making.
Support design reviews and technical reviews to ensure 100 percent design fidelity and all best practices are implemented.
Build Interface Control Documents (ICD) requirements for component and subsystem interfaces. Collaborate with peers for interfacing components to support proper vehicle integration.
Support launch efforts for BGFT by working closely with the assembly plant(s) and cross-functional personnel to quickly bring issues to resolution.
Create and maintain engineering documentation, including SORs, SOWs, ICDs, DFMEAs, DVP&R, drawings, and BOMs.
Support benchmarking, technology development, and continuous improvement initiatives.