Design/Release Engineer - Transfer Case

Stellantis•Auburn Hills, MI

23h

About The Position

The Transfer Case Design/Release Engineer (DRE) is responsible for the design, development, and validation of transfer case assemblies, including active and part-time systems, high and low ranges, and mechanical or electrical shifters. The role calls for automotive engineering expertise focused on driveline systems, strong analytical skills, and the ability to lead projects from concept through production. The engineer works with cross-functional teams to optimize designs and develop solutions that improve performance and reliability. The DRE leads transfer case and component development, coordinates integration with vehicle systems and software, executes validation plans, and resolves technical issues. The role also involves supplier design approvals, engineering documentation and best practices, supplier process planning, continuous improvement, warranty cost reduction, technical specifications, mentoring, and presenting technical information to stakeholders.

Requirements

Bachelor’s degree in mechanical engineering, automotive engineering, or a related field.
At least 5 years of automotive engineering experience focused on driveline systems.
Strong analytical and troubleshooting skills to resolve technical issues and optimize designs.
Strong knowledge of driveline components and systems, including transfer cases, axles, prop-shafts and half-shafts, front axle disconnects, gear reducers, and actuators.
Good knowledge of software and controls development and vehicle integration for actuating components.
Strong understanding of manufacturing processes for driveline assemblies, including castings, machining, and forgings.
Strong interpersonal communication skills; adaptability to work on multiple programs; proactive, results-driven approach.
Understanding of root cause analysis tools such as fishbone analysis, Is-Is Not, 3L5Y, and Red X.
Critical character traits for success: action oriented, comfortable dealing with ambiguity, customer focused, and skilled in problem solving.

Nice To Haves

Master’s degree in engineering.
DFSS green belt certification.
Working-level experience decomposing intended functions into requirements.
Experience with in-vehicle problem diagnosis and NVH evaluations.
Knowledge of CAE/CFD for collaboration with virtual analysis teams.
Assembly and computer-aided design experience using NX or CATIA.
Experience with Design Failure Mode & Effects Analysis (DFMEA).
Experience with Design Verification Plan & Report (DVP&R).
Experience with Geometric Dimensioning and Tolerancing (GD&T).

Responsibilities

Lead design and development of transfer cases and components, including interfaces, chains, shafts, bearings, sealing systems, output flanges, fasteners, planetary gears, wet clutches, shift collars, forks, synchronizers, motors, and actuators.
Ensure developed software is fully integrated with the vehicle.
Work with CAE, NVH, durability, vehicle dynamics, packaging, and manufacturing teams to support integration and performance.
Develop and execute validation plans, including component, system bench, and vehicle testing, to verify performance and durability.
Identify and resolve driveline technical issues using root cause analysis and problem-solving techniques.
Drive supplier design-selection approvals through appropriate assessments and engineering best practices.
Create, implement, and manage engineering best practices and maintain core DFMEA and DVP documents for driveline systems.
Work with Supplier Quality and suppliers to develop robust PFMEAs and control plans that support capable processes and minimize warranty costs.
Seek opportunities to improve designs, processes, and products through innovative solutions and best practices.
Generate and manage detailed system and subsystem technical specifications (SSTS/TTS), ensuring functional objectives are met and requirements align with suppliers.
Mentor and provide technical direction to other driveline engineers.
Identify opportunities to reduce total warranty costs and propose technical solutions.
Prepare and present technical reports, design reviews, and project updates to stakeholders.
Keep up with advancements in driveline technologies and incorporate innovative solutions into product designs.