Design Engineer – Reverse Engineering & MRO Support

Expleo • Tulsa, OK

2d • Onsite

About The Position

The Design Engineer will support high-priority reverse engineering and MRO programs where legacy data is incomplete, outdated, or unavailable. This role focuses on transforming physical hardware into complete, manufacturing-ready CAD models and drawings, enabling rapid execution in time-sensitive environments while ensuring quality, accuracy, and design intent.

Requirements

• Bachelor’s degree in Mechanical Engineering or equivalent experience
• 5+ years of experience in mechanical design or reverse engineering
• Strong proficiency in SolidWorks
• Demonstrated experience creating manufacturing-ready drawings without full OEM design data
• Solid understanding of GD&T, tolerance stack-up, and form-fit-function principles
• Experience supporting MRO, legacy products, or obsolescence-driven programs
• Comfortable working hands-on with physical hardware and shop floor teams
• Experience with 3D scanning and Scan-to-CAD workflows (e.g., Creaform Scan-to-CAD)
• Ability to work with point cloud and mesh data to generate accurate CAD geometry
• Experience post-processing scan data to reduce noise and support feature extraction
• Background in aerospace or industrial thermal systems
• Experience supporting weld fixture or tooling design
• Availability for on-site support in Tulsa as needed

Responsibilities

• Perform reverse engineering of mechanical components and assemblies using physical hardware, scan data, and partial documentation
• Develop 3D CAD models and fully detailed 2D drawings (GD&T, materials, finishes, tolerances) suitable for manufacturing and MRO use
• Convert legacy, hand-drawn, or incomplete data into modern, production-ready drawing packages
• Support high-urgency programs where speed to market is critical
• Collaborate with manufacturing and shop personnel to validate fit-up, weld fixtures, and assembly sequencing
• Create or support fixture and tooling concepts for disassembly and reassembly processes
• Apply engineering judgment to establish nominal values and tolerances where original design intent is unknown
• Work iteratively with stakeholders to resolve design gaps impacting manufacturability
• Maintain configuration control and support internal design reviews

Benefits

• Competitive Compensation
• 401(k) Retirement Plan
• Health Benefits Package – including medical, dental, and vision coverage
• Paid Time Off
• Paid Holidays
• Supportive Team Culture – A workplace that values continuous learning and professional growth

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level