Design Engineer II

Suncast Hiring Team•Batavia, IL

6d•$85,000 - $100,000

About The Position

The Design Engineer II is responsible for transforming product concepts into fully developed manufacturable products that align with Suncast’s quality, cost, and profitability objectives. This role requires evaluating and incorporating appropriate manufacturing processes and materials to ensure products meet target cost and margin requirements. Design Engineers utilize CAD software extensively throughout the product development process and collaborate closely within a team-based engineering environment, often partnering with multiple engineers on a single project. The majority of design work focuses on injection-molded and blow-molded consumer products, with an emphasis on designing efficient, durable assemblies that typically minimize the use of mechanical fasteners. Products may incorporate metal tubing or other reinforcement materials as needed. In addition, Design Engineers support the development of products manufactured through profile extrusion processes. This position combines technical design expertise, cross-functional collaboration, and manufacturing knowledge to deliver innovative, high-quality consumer products from concept through production.

Requirements

Associate’s degree in CAD, Engineering Technology, or a related field with 1-3 years of product design experience preferred
Experience or coursework in plastic part design preferred.
Strong analytical, problem-solving, and communication skills, with the ability to interpret technical documents and collaborate effectively across departments and with suppliers.
Proficiency in 3D CAD and solid modeling software; SolidWorks experience preferred.
Strong computer skills, including Microsoft Excel and standard business applications.
Ability to work in office, manufacturing, and workshop environments.
Occasional walking in production areas and regular standing during model shop activities and product testing.
Ability to lift up to 50 pounds as needed.
Willingness to work additional hours, including weekends, based on project and production demands.
Ability to wear required personal protective equipment (PPE) in manufacturing and workshop areas.
Occasional travel to suppliers and external vendors may be required.

Nice To Haves

Bachelor’s degree in Mechanical Engineering is a plus.

Responsibilities

Develop an overall assembled product design using solid modeling techniques and the drawings and models from the senior product designer. Meet marketing, product, and cost criteria. Use a PC-based CAD system to complete development.
Work from the approved assembly design to develop components within the assembly.
Perform finite element analysis at various stages of product development to determine if the design will meet performance criteria.
Review tooling designs and production methods with the tool engineering group to develop tools for thermoplastic injection molding and profile extrusion. Suggest design modifications to improve productivity.
Review product designs with industrial engineering and automation engineering to ensure that the proper assembly processes and equipment are developed for the product.
Work with quality assurance department to develop appropriate tests for mechanical testing based on design intent.
Work closely with production and other engineering groups to eliminate problems, improve productivity, and decrease costs during the first production runs.
Ensure that the product designs meet the packaging intent during packaging development.
Ensure the product bill of materials and the cost build-up are accurate before the first pilot or production run.
Assist with model and prototype building. These models may be made from materials such as foam core, wood, and plastic. Processes such as RTV molds may be used.
Estimate initial component and product cost.
Evaluate product design and determine materials to be used. Consider factors such as function, production, and cost criteria.
Stay informed of new technology, methods, and materials within the field.
Support and comply with all Suncast safety policies, quality standards, and housekeeping practices.
Perform additional duties as required.