Controls Systems Engineer

BlastOne • Columbus, OH

3d • Hybrid

About The Position

BlastOne is a rapidly growing global company seeking top talent to join our dynamic team. We are a leading supplier of Abrasive Blasting and Painting Facilities across various industries. The Control Systems Engineer will be responsible for the architecture, development, and governance of standardized, configurable control system software for automated blast and paint booth systems. This role is integral to our product development team, focusing on creating scalable software baselines that support multiple projects and product configurations. The position emphasizes governance in PLC and HMI software design using Beckhoff TwinCAT and Ignition platforms, including the development of reusable libraries, modular architectures, and standardized interfaces. The Engineer will ensure control system software aligns with company product strategy, facilitates efficient project execution, and complies with relevant safety standards.

Requirements

• Bachelor’s Degree in Electrical Engineering (BSEE), or related engineering discipline from an ABET-accredited institution.
• Minimum of 7+ years of experience in industrial control systems design and development.
• Demonstrated experience developing PLC software in Structured Text, preferably using Beckhoff TwinCAT.
• Experience developing scalable HMI/SCADA systems using Ignition.
• Strong experience with modular software design, reusable libraries, and configurable architectures.
• Proven ability to define and enforce software standards and best practices.
• Strong understanding of industrial communication protocols (e.g., EtherCAT, TCP/IP, OPC UA).
• Experience integrating multi-system architectures, including third-party and OEM equipment.
• Working knowledge of NEC, NFPA standards, and hazardous area classification requirements.
• Experience supporting system commissioning and troubleshooting in industrial environments.
• Strong system-level thinking with the ability to design scalable and maintainable architectures.
• Ability to lead technical direction without direct authority (influence across teams).
• Excellent problem-solving skills, particularly in complex, integrated systems.
• Strong communication skills for conveying standards and design intent to cross-functional teams.
• High attention to detail with a focus on long-term maintainability and robustness.
• Ability to balance product standardization with project-specific flexibility.
• Advanced proficiency in PLC programming environments, particularly Beckhoff TwinCAT.
• Experience with Ignition HMI/SCADA platform development.
• Proficiency with Microsoft Office applications (Word, Excel, Outlook).

Nice To Haves

• Experience with AutoCAD Electrical for control panel and system design.
• Experience with version control systems (e.g., Git or equivalent).
• Experience in product development or platform standardization environments (not just project-based work).
• Familiarity with version control tools and structured development workflows.

Responsibilities

• Develop and maintain standardized PLC and HMI software architectures using Beckhoff TwinCAT and Ignition platforms.
• Define and implement modular, configurable software frameworks to support multiple product variants and customer configurations.
• Establish and maintain software development standards, including naming conventions, code structure, version control, and documentation practices.
• Develop reusable function blocks, libraries, and templates to improve consistency and efficiency across projects.
• Define system architectures, including communication protocols, data models, and integration strategies between subsystems.
• Collaborate with mechanical, electrical, and product engineering teams to align control system design with overall product architecture.
• Provide technical oversight and design reviews for PLC/HMI software developed by other engineers.
• Support integration of proprietary equipment with third-party and customer-supplied systems.
• Drive continuous improvement of control system standards and product platforms.
• Support FAT, system validation, and commissioning activities as required, with focus on validating core software functionality and standards.
• Participate in troubleshooting complex system issues and lead root cause investigations.
• Ensure control system designs meet applicable NEC, NFPA (70, 70E, 79), and hazardous location requirements.
• Contribute to long-term product roadmap development related to automation, controls, and digital systems.
• Provide guidance or oversight on electrical schematics and system design developed in AutoCAD Electrical.
• Other duties as assigned.

Benefits

• Great family culture with a meaningful mission
• Flexible time off
• Generous 401k policy
• Industry leading Health Insurance & benefits program
• Ability to put your personal stamp on the success of a company
• Incredible opportunities to grow within the company and the industry, both your responsibilities and compensation

What This Job Offers

• Job Type: Full-time
• Career Level: Senior