Controls Software Engineer
About The Position
The manufacture of high-quality, precision optics presents unique challenges that demand custom, innovative solutions. Because of this, we have an exciting opportunity for a hands-on Controls Software Engineer to join our dedicated automation team. You'll be working with cutting-edge technology in a collaborative environment to relentlessly pursue new manufacturing techniques. This team designs, builds, and implements custom automation tools used to manufacture, assemble, align, and inspect complex optomechanical systems. These tools are critical for driving the future of optics manufacturing and ensuring Leupold will continue to deliver the world’s finest optics with unparalleled precision and quality. When Leupold & Stevens states our products are, “Designed, Machined, and Assembled in the USA,” it is largely due to our relentless focus on manufacturing innovation. This is a legacy we have the privilege to uphold for future generations. This role is at the center of protecting that legacy by ensuring that future products continue to outperform, out-inspire, and outlast all others in the field.
Requirements
- Bachelor's degree in electrical engineering, mechanical engineering, automation engineering, mechatronics, or a related field. A combination of education and experience may be considered
- Proven experience (5+ years) in PLC programming and industrial automation
- Strong proficiency in at least one major PLC platform (e.g., Rockwell Automation, Siemens, Schneider Electric, Beckhoff)
- Experience with HMI development software (e.g., FactoryTalk View, WinCC, Wonderware)
- Experience with control system retrofits and upgrade
- Experience designing and building electrical cabinets
- Hands-on experience with low voltage electrical wiring
- Experience using Inductive automation’s Ignition software for HMI/MES applications
- Motion control experience (IE servo stepper motors, encoders, pneumatic actuators, position sensors, etc.)
- Network Experience (TCP/IP, Ethernet/IP, Serial Communications, Databases)
- Experience with Allen-Bradley PLCS (MicroLogix 1400 and CompactLogic (V32+))
- Deep understanding of control system principles and industrial automation concepts
- Excellent problem-solving and troubleshooting abilities
- Strong written and verbal communication and interpersonal skills
- Ability to work independently and as part of a team
Nice To Haves
- Knowledge of C#, Python, or other Object-Oriented Programming language
- Knowledge of SQL database design and REST API usage
- Experience with Legacy GE PLCs
- Experience with a software version control solution (Git, SVN, etc.)
- Knowledge of machine vision and other advanced sensor technologies
- Experience in a precision high tech manufacturing industry
- Passion for hunting or shooting, and the enjoyment of the great outdoors
Responsibilities
- Develop relationships and collaborate with the automation, maintenance, and various production teams to scope out and develop automation tools in various departments; projects range from updating legacy equipment to developing new tools and processes.
- Drive equipment and software standardization across various platforms and works with the maintenance team to develop documentation to support the new equipment.
- Assist the production maintenance team with troubleshooting equipment issues.
- Work with outside suppliers to stay up to date with up-and-coming technologies.
- Design and develop PLC software: Write, test, and debug PLC programs using ladder logic, structured text, function block diagrams, CODESYS, or other IEC 61131-3 languages
- Develop HMI (Human Machine Interface) applications for operator interaction
- Configure and program industrial communication networks (e.g., Ethernet/IP, Modbus TCP/IP)
- System integration and testing: Integrate & troubleshoot PLC code with other automation components (e.g., robots, sensors, actuators, dispensers, drives)
- Conduct testing and validation of control systems to ensure reliable operation
- Retrofitting and Upgrades: Assess existing control systems on older machines to determine upgrade needs
- Design and implement controls retrofits to improve machine performance, safety, and reliability
- Develop migration or upgrade strategies for legacy control systems
- Electrical and Wiring: Read and interpret electrical schematics
- Perform wiring and electrical troubleshooting as needed
- Documentation and support: Create documentation for PLC programs, including design specifications, test procedures, and user manuals
- Provide technical support to production and maintenance teams
- Continuous improvement: Stay up-to-date on the latest controls and automation technologies and industry best practices. This may include personal research, trainings, and occasionally attending trade shows or industry events
- Identify opportunities to improve efficiency and optimize process performance
- Research and develop new manufacturing technologies with the team through collaborative proof of concept projects
- Project collaboration: Work effectively within our larger project teams, including operators, technicians, engineers, and project management
- Share knowledge and elevate team members around you and provide internal consulting and development expertise to other areas of the company
- Engage in full project life cycle, through project planning, design reviews, execution, and support
Benefits
- affordable health and dental insurance
- a strong commitment to training and professional development including an internal skills development program for all manufacturing team members
- a generous tuition reimbursement program
- company contributions up to 8% of base pay into a 401K retirement account
- profit sharing
- product discounts
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
