Controls Engineering Specialist

US Conec, Ltd.•Hickory, NC

2d•Onsite

About The Position

The Controls Engineer plays a hands-on role in designing, implementing, and optimizing control systems for automated manufacturing equipment to improve reliability, efficiency, and cost performance. This position partners closely with engineering, maintenance, production, and external integrators to support new equipment launches, enhance existing automation, and resolve complex controls challenges.

Requirements

Associate degree or higher in Electrical, Controls, or Mechatronics Engineering Technology, or a related technical field
5+ years of experience in a controls engineering role within a medium-to-high volume manufacturing environment
Hands-on experience programming and troubleshooting PLCs (Allen‑Bradley/Rockwell and/or Omron)
Strong working knowledge of industrial networking protocols (EtherNet/IP, Profibus, DeviceNet, Modbus, OPC‑UA)
Experience with motion control systems including servo drives, VFDs, encoders, and multi-axis coordination
Proven experience integrating and optimizing machine vision systems for high repeatability
Working knowledge of electrical panel standards, hardware repair practices, and control cabinet components
Experience using 2D CAD tools (AutoCAD Electrical or equivalent) for electrical schematics and panel layouts
Solid understanding of electrical safety requirements, including NFPA 70E and LOTO procedures
Strong analytical, problem-solving, and communication skills
Proficiency with standard Microsoft Office tools

Nice To Haves

Bachelor’s degree in Electrical, Controls, or Mechatronics Engineering Technology
Experience with robotic automation and advanced motion sequencing
Exposure to commissioning complex automated manufacturing lines
Experience supporting cross-site or multi-business-unit controls projects
Background in technician or engineer training related to automation systems

Responsibilities

Design, develop, and deploy control system solutions supporting automated manufacturing processes
Provide first-line technical support for controls-related issues to minimize downtime through effective troubleshooting and escalation
Program, troubleshoot, and maintain standard and safety PLC systems for manufacturing equipment and auxiliary systems
Develop, modify, and support HMI interfaces to improve machine operation, diagnostics, and operator usability
Lead or contribute to controls system improvement initiatives aligned with broader project objectives
Participate in controls architecture development, commissioning, FAT/SAT activities, and equipment startup support
Configure, program, and optimize machine vision systems for inspection, guidance, verification, and process control
Develop and support motion control strategies involving servo systems, stepper drives, VFDs, and coordinated multi-axis and robotic systems
Troubleshoot motion systems, including drives, encoders, feedback devices, and sequencing issues
Create and maintain comprehensive controls documentation such as electrical schematics, wiring diagrams, I/O lists, and work instructions
Coordinate and support controls project activities across assigned business units, including testing, documentation, and progress reporting
Stay current with controls technologies, industry standards, and best practices
Support and occasionally lead training for technicians and engineers on new or modified control systems
Promote and reinforce safe work practices in compliance with electrical safety standards