Controls Engineer

Wunderlich-Malec Careers•Lakewood, CO

6d•Hybrid

About The Position

Wunderlich-Malec Engineering (WM) is a 100% employee-owned ESOP and one of the largest and most well-established engineering companies in the United States. We have a Controls Engineer opportunity in Lakewood, CO. This person will be a member of a team responsible for the design, implementation, and project management of large-scale capital automation projects within the Oil and Gas Industry along with other projects in Life Sciences and Building Automation industries. This role requires proficiency with Rockwell Control Systems and preferably PlantPAx along with education or experience with Safety Instrumented Systems. The ideal candidate will have a proven history of successful project implementation while ensuring compliance with industry regulations and collaborating with cross-functional teams.

Requirements

5-10 years of hands-on experience with Rockwell Automation, Honeywell, Emerson DeltaV, and similar systems, focusing on system design and project execution
Demonstrated experience with projects in the Oil and Gas market
Strong experience in class-based configuration and design
Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)
Understanding of industrial networking for communication between controllers, servers, and HMIs
Experience in integrating electrical and process control systems
Strong organizational and communication skills for cross-functional collaboration
Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems
Knowledge of server infrastructure and virtualization technologies for robust system deployment
Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols
Ability to plan, specify, and manage system licensing to optimize project implementation
Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field
Minimum of 5-10 years in automation and control system engineering, with a strong focus in the oil and gas industry

Nice To Haves

Proficiency with Rockwell Control Systems and preferably PlantPAx
Education or experience with Safety Instrumented Systems
Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus

Responsibilities

Design and implement Rockwell control systems for complex oil and gas capital projects.
Contribute and participate in developing and managing project schedules, budgets, and resources, ensuring on-time and within-budget project execution.
Lead system architecture development and control strategies to enhance manufacturing efficiency.
Utilize a class-based approach in overall design to maximize scalability and standardization across projects.
Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems.
Specify and procure instrumentation and hardware components.
Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and others.
Integrate 3rd party equipment and systems using protocols such as OPC UA, Ethernet/IP, and Modbus.
Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning.
Design, plan, and specify system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions.
Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance.
Coordinate with clients, stakeholders, and regulatory bodies to ensure project success.
Implement advanced automation and safety strategies, PHA, C+Es, historian integration, and alarm management.
Troubleshoot complex automation challenges and drive continuous improvements in system performance.
Travel up to 50% for on-site support, commissioning, and client engagement.