Controls Engineer

Camaco•Lorain, OH

5d•Onsite

About The Position

We are seeking a detail-oriented Controls Engineer with strong communication, computer skills, and the ability to thrive in a team environment. The ideal candidate will design, develop, and maintain control systems for automated machinery, robotics, and production cells. This role includes hardware and software selection, system architecture creation, and performance optimization while ensuring compliance with safety and regulatory standards.

Requirements

Bachelor’s degree in Electrical Engineering, Mechatronics, Automation, or a related field.
5–10 years of experience in control systems, automation, and instrumentation.
Expertise with Allen-Bradley PLCs (SLC 500, CompactLogix, MicroLogix), SCADA, HMI, and DCS systems.
Proficiency in programming languages (e.g., Ladder Logic, Structured Text).
Strong knowledge of electrical circuits, sensors, actuators, and control principles.
Experience with network communication protocols such as Ethernet/IP and devices like I/O cards, blocks, and switches.
Advanced troubleshooting and debugging techniques.
Exceptional problem-solving and analytical abilities.
Strong communication and teamwork skills.
Attention to detail and organizational capabilities.

Responsibilities

Design and implement control systems, including PLC, SCADA, DCS, and HMI.
Select and specify control hardware, sensors, actuators, and PLCs (e.g., Allen-Bradley: SLC 500, CompactLogix, MicroLogix).
Develop system architecture, electrical schematics, and control software (e.g., Ladder Logic, Structured Text).
Oversee the installation and setup of control systems and equipment.
Perform system testing, troubleshooting, and commissioning to ensure optimal performance.
Provide ongoing maintenance and support for control systems.
Diagnose and resolve system issues to improve reliability and efficiency.
Analyze performance metrics and implement corrective actions as needed.
Coordinate with cross-functional teams (electrical, mechanical, software) to integrate control systems into larger projects.
Liaise with clients, stakeholders, and vendors to meet project specifications and requirements.
Create and maintain technical documentation, including schematics, manuals, and system specifications.
Generate reports on system performance, maintenance schedules, and troubleshooting activities.
Research and implement new technologies to enhance system performance and cost efficiency.
Lead automation projects aimed at improving process efficiency and reducing operational costs.
Ensure control systems adhere to safety standards and regulatory requirements (e.g., IEC, ISO, OSHA).
Integrate safety features, including emergency shutdowns and alarms, into control systems.