Controls Engineer I

BEUMER Group • Franklin Township, NJ

8d • $90,000 - $100,000 • Hybrid

About The Position

As a Controls Engineer I, you will not only support these systems - you will help build, test, and bring them to life. Work on large-scale automation systems across North America and globally. Travel to customer sites for commissioning and system startup. Collaborate with cross-functional teams (mechanical, electrical, software). To apply professional programming knowledge and skills to project machine control programming, primarily within the high-speed sorter division relating to the sorter control system; and work closely with Mechanical Engineering, Software Developers, Electrical Engineering, Project Management and Customer Support.

Requirements

• Bachelor's degree in Electrical, Controls, Automation, or related field
• 0–2 years experience (internships/co-ops welcome)
• Basic understanding of: PLC programming (Siemens or Allen-Bradley preferred)
• Basic understanding of: Industrial automation systems
• Basic understanding of: Electrical schematics and wiring diagrams
• Strong problem-solving skills and attention to detail
• Effective communication and teamwork

Nice To Haves

• Knowledge of: AI tools (ChatGPT, GitHub Copilot, etc.)
• Knowledge of: Python, scripting, or data analysis
• Exposure to: SCADA systems (Ignition, FactoryTalk)
• Exposure to: Industrial networks (Ethernet/IP, Profinet)
• Passion for applying AI to industrial automation
• Curiosity and willingness to learn
• Interest in combining controls engineering with AI technologies
• Strong ownership mindset and accountability
• Ability to adapt in fast-paced, project-driven environments

Responsibilities

• Understand customer requirements and translate them into control system solutions and programmatic designs.
• Design and program machine controls for all types of BEUMER sorters, palletizers, and Stretch Hood machines using BEUMER standard machine control code.
• Design and program operator panels and HMI systems.
• Assist in PLC programming and utilize AI copilots to generate, refine, and optimize PLC logic structures, code efficiency, readability, and documentation.
• Prepare and test PLC hardware, I/O systems, networks, and machine control systems for projects.
• Understand and interpret electrical design drawings, control schematics, and specifications as they relate to machine control programming.
• Work with Electrical Engineering to define I/O networks, addressing, and system architecture.
• Work with engineering teams in the selection, integration, and testing of peripheral equipment and with PC software developers on system interfaces.
• Apply AI tools to analyze logs, alarms, and system behavior to accelerate troubleshooting and root cause analysis.
• Participate in in-house machine control testing, Factory Acceptance Testing (FAT), and system validation at BEUMER facilities.
• Participate in on-site machine control commissioning, troubleshooting, and support of field teams.
• Support the development of standardized PLC libraries, reusable code modules, AI-assisted documentation, and engineering workflows.
• Automate repetitive engineering tasks, including I/O validation, tag mapping, and test script generation.
• Prepare project documentation and as-built documentation for every project.
• Participate in the second-tier software response line and support resolution of system issues.
• Work with subcontractors in the controls and electrical areas, specifying scope and deliverables and supervising the correct and timely delivery.
• Collaborate with senior engineers to implement practical and safe AI applications in controls engineering.
• Participate in special projects and continuous improvement initiatives as assigned.

Benefits

• Medical & Dental Premiums: We cover 100% of the premiums for you and your eligible dependents.
• 401(k) with Generous Match: Secure your financial future with our competitive retirement plan.
• Life Insurance / Long Term Disability: Peace of mind for you and your loved ones. Yes, we cover that too!
• Ancillary Insurances: Including vision, accident, and critical illness insurance.
• Generous Paid Time Off: Achieve the optimal work-life balance.
• Company Holidays: Enjoy paid time off on designated company holidays including additional flex days for times that matter most!
• Performance-Based Bonus: Eligibility to participate in our Target Agreement Plan for bonus potential.

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level