Control Engineer

Mission Critical Group•North Wales, PA

About The Position

The Control Engineer designs, develops, tests, commissions, and implements generator and switchgear control systems that meet client, safety, and regulatory requirements. Systems include paralleling systems, automatic transfer switches and operations, PLCs and HMIs, and protective relaying. The role applies electrical engineering, automation, and control-system design principles to improve efficiency, quality, and safety, including troubleshooting and improving existing systems through analysis and testing. The position requires travel based on project scope. The Control Engineer works with project management and engineering teams to ensure systems are designed and delivered correctly and on time. The role also identifies and implements automation solutions to improve manufacturing efficiency and productivity. Other duties may be assigned based on operational needs.

Requirements

  • Bachelor’s degree in electrical engineering, instrumentation, or a related field.
  • At least 5 years of experience in control-system design and implementation, preferably in the switchgear industry.
  • Ability to develop and design low- and medium-voltage switchgear, generator, and automatic transfer controls.
  • Knowledge of Woodward generator controls, including single and paralleling systems.
  • Knowledge of automatic transfer switches and automatic transfer operations (ATO).
  • Knowledge of GE, Siemens, and Modicon PLC/HMI systems.
  • Knowledge of protective-relay testing and programming.
  • Satisfactory completion of additional background screening, if applicable.
  • Familiarity with PPE protocols and related electrical safety procedures.
  • Proficiency programming PLCs using ladder logic, function block diagrams, and other applicable programming languages.
  • Ability to read and interpret electrical schematics and drawings related to switchgear.
  • Understanding of electrical engineering principles, including circuit analysis, power systems, and motor control.
  • Ability to work efficiently in cross-functional teams and independently as needed.
  • Strong verbal and written communication skills, including communicating with people at different levels of technical understanding.
  • Strong organizational skills and attention to detail.
  • Strong time-management skills and a demonstrated ability to meet deadlines.
  • Strong analytical and problem-solving skills.
  • Thorough knowledge of maintenance testing and medium- and low-voltage breakers and transformers.
  • OSHA 10 certification required.

Nice To Haves

  • OSHA 30 certification preferred.

Responsibilities

  • Design and develop control systems based on project requirements and timelines.
  • Develop control-system architectures, including hardware and software specifications for switchgear manufacturing, with attention to safety, reliability, and efficiency.
  • Develop and maintain HMI terminals for interaction with controllers.
  • Integrate control systems for low- and medium-voltage switchgear.
  • Write PLC and HMI code to control equipment and operations.
  • Test and debug switchgear-related control systems to identify and resolve issues.
  • Test and commission control systems to verify functionality and compliance with safety regulations and industry standards.
  • Participate in project performance testing, commissioning, and startup.
  • Prepare control-system design documentation, including specifications, operating manuals, and troubleshooting guides, and track modifications.
  • Coordinate with project management and engineering teams to support correct and timely system delivery.
  • Identify and implement automation solutions to improve manufacturing efficiency and productivity.
  • Perform other duties as assigned.
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