Continuous Improvement Process Engineer

AFL•Kent, WA

1d•Hybrid

About The Position

AFL is seeking a Continuous Improvement Process Engineer to join their manufacturing team at the Kent, WA facility. This role is responsible for the design, stabilization, and continuous improvement of manufacturing processes for fiber optic products. The engineer will oversee production line performance, lead Continuous Improvement (CI) initiatives, and provide oversight for process and tooling technicians.

Requirements

Strong analytical and problemsolving skills
Effective written and verbal communication skills
Strong organization and time-management skills
Comfortable operating with limited supervision, multi-cultural environment in a fastpaced manufacturing setting
Strong interpersonal, influencing, and teamwork skills
Bachelor’s degree in mechanical engineering, electrical engineering, industrial engineering or equivalent educational experience
4 to 6 years of experience with new product introduction, process development, or process engineering
Knowledge of AutoCAD
Experience with machine or precision mechanical assembly and test methods
Experience with shop floor material handling equipment
Experience leading multiple projects and supervising direct reports
Knowledge of ISO-9000 based quality systems
Experience of MRP/ERP systems
Ability to travel as needed

Nice To Haves

Experience with fiber optic assembly and test methods is preferred

Responsibilities

Establish, Maintain and improve production lines for fiber optic products
Support New Product Introductions in collaboration with R&D and Engineering
Select, design, and modify tooling, fixtures, and equipment as needed to improve safety, quality, throughput, and productivity objectives
Develop, standardize, and maintain process and test work instructions
Design and implement shop floor layouts and workflows
Perform time studies and line balancing as needed
Define, measure, and monitor process performance metrics to identify opportunities for product and process improvement
Subject Matter expert on Manufacturing Process for fiber Optic Manufacturing
Create and maintain preventive maintenance & calibration routines associated with production equipment
Identify, justify, plan, and lead continuous improvement opportunities and capacity expansion projects using Lean Manufacturing tools
Lead structured problem-solving and root cause analysis
Plan and execute Kaizen events and improvement activities in partnership with Manufacturing
Drive visual factory, 5S, waste reduction, and standard work implementation
Ensure improvements are sustained through documentation, training, and controls
Supervise a Process Technician, Tooling Technician and Assembler dedicated to support process engineering activities
Create & establish training, development, and certification plans for production associates and technicians
Work with internal stakeholders and external suppliers to execute projects, resolve process & quality issues and introduce new processes, equipment, or methods that enhance manufacturing performance
Interact with internal customers on technical, EHS and quality topics
Perform other duties as required