Continuous Improvement Manager

IKG USA LLC•Houston, TX

9h•Onsite

About The Position

The Continuous Improvement & Risk Manager is responsible for driving operational excellence, reducing organizational risk, and improving workplace safety across manufacturing operations. This role leads continuous improvement initiatives that increase productivity, reduce waste, enhance quality, and improve overall business performance while ensuring compliance with safety, environmental, and regulatory requirements. The Continuous Improvement, Safety & Risk Manager partners with plant leadership to foster a culture of continuous improvement, accountability, and proactive risk management.

Requirements

Bachelor's degree in Engineering, Manufacturing, Industrial Technology, Occupational Safety, Business Administration, or a related field, or equivalent combination of education and experience
3–7 years of experience in continuous improvement, operational excellence, safety, manufacturing, or process improvement
Experience implementing Lean Manufacturing, Six Sigma, Kaizen, 5S, or other continuous improvement methodologies
Knowledge of OSHA regulations, risk assessment methodologies, and workplace safety programs
Experience conducting root cause analysis, incident investigations, and corrective action planning
Strong analytical and problem-solving skills with the ability to interpret operational data and performance metrics
Experience developing standard operating procedures, work instructions, and process documentation
Excellent communication, leadership, presentation, and project management skills
Proficiency with Microsoft Office Suite, including Excel, Word, and PowerPoint
Ability to manage multiple projects and priorities in a fast-paced manufacturing environment
Strong organizational skills with attention to detail and follow-through
Ability to build relationships and influence employees at all levels of the organization

Nice To Haves

Experience with ERP systems, manufacturing software, or business intelligence tools preferred
Ability to stand, walk, climb ladders, and work throughout manufacturing facilities as needed
Ability to lift up to 50 pounds when required
Comfortable working in industrial manufacturing environments with noise, dust, welding operations, and heavy equipment

Responsibilities

Lead continuous improvement initiatives focused on productivity, throughput, waste reduction, quality improvement, and cost savings
Analyze manufacturing processes and identify opportunities to improve efficiency using Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies
Facilitate root cause analysis and implement corrective and preventive actions for production, quality, and safety issues
Develop, implement, and maintain workplace safety programs, policies, procedures, and training programs in compliance with OSHA and company standards
Conduct safety audits, risk assessments, facility inspections, and incident investigations to identify hazards and reduce operational risk
Monitor and analyze key performance indicators related to safety, quality, production, downtime, and continuous improvement initiatives
Partner with plant leadership and supervisors to establish standardized work practices and sustain process improvements
Coordinate employee safety training, toolbox talks, and continuous improvement workshops
Support regulatory compliance activities, documentation, inspections, and internal audits
Develop and maintain risk management programs to minimize operational, safety, compliance, and operational risks
Collaborate with cross-functional teams to improve manufacturing processes, equipment utilization, and overall operational performance
Prepare reports and presentations for leadership outlining safety performance, improvement initiatives, audit findings, and project results
Promote a culture of safety, accountability, teamwork, and continuous improvement throughout the organization
Perform additional duties and special projects as assigned