Continuous Improvement Manager
About The Position
EnerSys Advanced Systems (EAS) is a specialized division of EnerSys, a global leader in stored energy solutions for industrial applications. EAS focuses on cutting-edge energy solutions for the aerospace, defense, and medical industries. As a Continuous Improvement Manager at Bren-Tronics, part of EnerSys and a manufacturer of advanced portable power solutions, you are responsible for driving operational excellence initiatives across the manufacturing plant. This role emphasizes hands-on process improvements in assembly, test, and electro-mechanical production areas to improve efficiency, quality, safety, and throughput while maintaining strict compliance with AS9100, ISO9001, and ITAR requirements. Certain positions at EnerSys Advanced Systems require access to information or technology that is subject to the International Traffic in Arms Regulations (ITAR) and other U.S. government security regulations. Candidates for these positions should be a “U.S. Person” under ITAR (U.S. citizen, lawful permanent resident, or a refugee/asylee) and/or otherwise comply with ITAR requirements for access rights to be considered for a position. At EAS, we don’t just build batteries – we power systems and devices that protect not only individual citizens but communities across the world. If you’re excited about working in an innovative, fast-paced, high-tech environment, where your contributions make a real impact, we’d love to hear from you!
Requirements
- Bachelor’s degree in Mechanical Engineering, or similar technical degree.
- 7+ years of manufacturing experience, preferably in defense, aerospace, or battery manufacturing
- Lean Six Sigma Green or Black Belt
- Hands-on Lean/Six Sigma experience
- Experience working directly on the production floor (Gemba mindset)
- Awareness of project need and capability to work in a project environment with deadlines.
Responsibilities
- Lead Lean manufacturing and continuous improvement initiatives focused on production floor performance
- Identify and eliminate waste using Lean tools (5S, Kaizen, VSM, Standard Work, SMED)
- Analyze manufacturing processes including battery assembly, testing, and packaging to improve cycle time and throughput
- Facilitate root cause analysis (RCA) and corrective/preventive actions (CAPA)
- Drive improvements in yield, scrap reduction, and rework minimization
- Partner with Quality, Engineering, and Production teams to implement sustainable solutions
- Develop and maintain visual management systems and KPIs
- Lead Kaizen events and shop floor workshops
- Support MES/ERP data analysis for performance tracking
- Ensure compliance with defense and quality standards (AS9100, ISO9001, ITAR)
- Train operators and supervisors on continuous improvement methodologies
Benefits
- Medical, dental, and vision coverage for employees and dependents at a discounted rate
- Life insurance
- Short-term disability
- Educational reimbursement
- Flexible spending accounts
- Employee stock purchase plan
- 401(k) matching (100% match at a 6% contribution level)
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What This Job Offers
Job Type
Full-time
Career Level
Manager
