Continuous Improvement Coach

Lear Corporation•Hammond, IN

About The Position

As a member of the Continuous Improvement team, the Continuous Improvement Coach drives Lean Manufacturing and Continuous Improvement initiatives across the plant. The role partners with cross-functional teams to identify opportunities, implement sustainable improvements, and build organizational capability in Lean principles and structured problem solving.

Requirements

  • Experience leading Lean Manufacturing and Continuous Improvement initiatives in a manufacturing environment.
  • Strong problem-solving skills and experience applying Lean, Six Sigma, and structured problem-solving methodologies.
  • Ability to analyze operational data and translate findings into actionable improvement plans.
  • Experience developing KPIs, scorecards, dashboards, and performance management systems.
  • Excellent communication and collaboration skills, with the ability to influence cross-functional teams.
  • Knowledge of Lean Manufacturing, Kaizen, 5S, TPM, OEE, and operational excellence principles.
  • Bachelor's degree in Engineering, Operations Management, Industrial Engineering, Quality Management, Business Administration, or a related field.

Nice To Haves

  • Lean Six Sigma Green Belt or Black Belt certification.
  • Experience facilitating Kaizen events and leading plant-wide improvement initiatives.
  • Previous manufacturing leadership or production supervision experience.
  • Demonstrated track record of delivering measurable cost savings, productivity improvements, and waste reduction results.

Responsibilities

  • Lead and sustain continuous improvement initiatives across the manufacturing plant using Lean Manufacturing, Six Sigma, and structured problem-solving methodologies.
  • Drive cross-functional process improvement projects that improve safety, quality, delivery, cost, productivity, and equipment performance.
  • Facilitate Kaizen events, value stream mapping, 5S, visual management, and other Lean Manufacturing activities.
  • Analyze operational data to identify improvement opportunities, eliminate waste, reduce losses, and optimize plant performance.
  • Develop and maintain KPIs, dashboards, and performance management systems to support data-driven decision making.
  • Partner with Engineering, Operations, Quality, Supply Chain, and Maintenance teams to implement sustainable improvements.
  • Support Total Productive Maintenance (TPM) and Overall Equipment Effectiveness (OEE) initiatives to improve equipment reliability and uptime.
  • Create, document, and sustain standardized processes and standard work procedures.
  • Coach employees on Lean principles, Six Sigma tools, and continuous improvement methodologies.
  • Promote a culture of operational excellence, employee engagement, and continuous improvement throughout the organization.
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