Composite Operator - Level I - Assembly

GKN Aerospace Careers•Tallassee, AL

1d•Onsite

About The Position

Under general supervision, the Composite Assembly Operator – Level II independently performs a wide range of manufacturing activities involved in the fabrication, assembly, integration, and machine operations required to manufacture composite parts and assemblies. This role executes complex assembly tasks, supports prototype and development programs, and provides technical assistance and guidance to Level I operators while ensuring compliance with all quality, safety, and regulatory requirements.

Requirements

High School Diploma or GED required
Two (2) to five (5) years of experience in aerospace or manufacturing assembly environments
Demonstrated experience performing composite fabrication, assembly, and integration tasks
Experience working from engineering drawings, specifications, and work instructions
Advanced mechanical aptitude with proficiency using hand tools, power tools, and shop equipment
Strong ability to interpret blueprints, schematics, and technical documentation
Knowledge of composite materials, bonding processes, cable systems, and structural assemblies
High attention to detail and strong quality mindset
Effective communication and teamwork skills
Ability to train and support less-experienced employees
Capable of working independently with minimal supervision
Strong problem solving and troubleshooting skills
Ability to stand, bend, kneel, reach, and perform repetitive tasks for extended periods
Ability to lift and carry materials up to weight 35–50 lbs.
Must be a U.S. Person per ITAR regulations to comply with export compliance requirements, with ability to obtain a Department of Defense security clearance if needed.

Nice To Haves

FAA Airframe & Powerplant (A&P) License preferred

Responsibilities

Independently assemble parts, fittings, and subassemblies for aircraft structures using layout tools, hand tools, power tools, and fasteners such as bolts, screws, rivets, clamps, and chemical bonds
Assemble prototypes or integrated-technology demonstrators for new or emerging aircraft environmental technologies in compliance with detailed product specifications and engineering requirements
Attach brackets, hinges, clips, fittings, and hardware to secure or support components and subassemblies using mechanical fastening, bonding, or welding methods
Perform preparation of components including cleaning, oiling, coating, sealing, or surface treatment prior to assembly or installation
Join and integrate structural assemblies such as wings, tails, fuselage sections, and control surfaces in accordance with work orders and approved procedures
Lay out, measure, and mark reference points, cut lines, and installation locations using jigs, templates, fixtures, and precision measuring instruments
Position, align, and secure subassemblies in jigs or fixtures while verifying dimensional accuracy against blueprints, index points, and specifications
Verify dimensions, tolerances, alignment, and clearances of assemblies, cable runs, and fittings using measuring tools including calipers, micrometers, and gauges
Ensure proper fit, form, and function by cutting, trimming, filing, bending, smoothing, or reworking components as necessary
Fabricate parts, details, and tools required for assembly or installation using shop machinery and manufacturing equipment
Splice cables using clamps, fittings, or reweaving cable strands to restore strength and continuity
Perform tube, seal, and hose splicing using approved bonding materials and aerospace processes
Interpret and work from engineering drawings, specifications, schematics, and travelers independently
Accurately complete production records, inspection documentation, and electronic data entry
Identify, document, and communicate nonconformances, defects, or process deviations
Perform self-inspection of work and support Quality personnel as required
Assist with troubleshooting manufacturing issues and recommend corrective actions
Provide training, guidance, and mentoring to Level I Assembly Operators
Support cross training initiatives and process improvement activities
Participate in prototype builds, development programs, and continuous improvement efforts
Demonstrate leadership by modeling adherence to safety, quality, and operational standards
Ensure compliance with all Environmental, Health, and Safety (EHS) requirements
Properly handle, store, and dispose of chemicals, materials, and waste
Capture and segregate waste materials such as aluminum swarf, cutting fluids, and solvents according to company protocols
Maintain a clean, organized, and FOD free work area
Use required personal protective equipment (PPE) consistently