Coating Machine Operator - 1st Shift

Heartland Label Printers•Little Chute, WI

2d•Onsite

About The Position

The Coating Machine Operator is responsible for the setup, operation, monitoring, and maintenance of coating and printing equipment used to produce high-quality label rolls, fanfold products, and sheeted materials. This position ensures production is completed safely, efficiently, and in compliance with customer specifications, quality standards, and company procedures. The Coating Machine Operator also provides leadership and guidance to assigned Coating Machine Assistants.

Requirements

High School Diploma or GED required.
Prior experience operating coating, printing, converting, or similar manufacturing equipment preferred.
Experience in flexographic printing, coating applications, or label manufacturing preferred.
Basic proficiency with Microsoft Office applications, including Word, Excel, and Outlook.
Ability to utilize production software, inventory systems, and scanning technology.
Strong mechanical aptitude and troubleshooting abilities.
Ability to read and interpret job specifications, production orders, and technical documents.
Knowledge of quality control processes and measuring equipment preferred.
Forklift certification or ability to obtain certification as required.
Accountability: Demonstrates ownership of responsibilities, follows through on commitments, and accepts accountability for performance and results.
Accuracy and Attention to Detail: Maintains a high level of precision in machine setup, product quality, documentation, and production processes.
Adaptability: Responds effectively to changing priorities, production demands, and operational requirements.
Communication: Communicates clearly and professionally with team members, supervisors, quality personnel, and other departments.
Organization: Maintains an organized work environment and effectively manages production activities and documentation.
Problem Solving: Identifies production issues, evaluates solutions, and takes appropriate corrective action.
Safety Awareness: Recognizes and addresses safety risks while maintaining compliance with established safety standards.
Leadership: Provides guidance, coaching, and support to team members while fostering a positive and productive work environment.

Nice To Haves

Experience in flexographic printing, coating applications, or label manufacturing preferred.
Knowledge of quality control processes and measuring equipment preferred.
Forklift certification or ability to obtain certification as required.

Responsibilities

Set up, operate, and monitor coating and printing equipment to produce products according to customer specifications and production schedules.
Review job orders and production documentation to determine quantities, materials, colors, coating requirements, production timelines, and machine settings.
Select, install, and adjust printing plates, rollers, dies, cylinders, gauges, and related machine components.
Set and adjust machine speed, temperature, pressure, coating weights, ink flow, and other operating parameters to ensure optimal performance.
Monitor machine operation and product output, adjusting as necessary to maintain quality and efficiency.
Load raw materials and substrates into equipment and unload finished products.
Follow approved formulas and procedures to weigh, mix, and prepare coating solutions for application to various substrates, including paper and film materials.
Measure and adjust ink color, viscosity, and pH in accordance with manufacturer and customer specifications.
Apply coatings consistently to achieve required coat weights and performance characteristics.
Conduct testing of coatings and finished products to verify quality and functionality.
Inspect products throughout production for print clarity, color accuracy, coating performance, and compliance with specifications.
Conduct routine quality checks using measuring devices, testing equipment, and visual inspections.
Identify defects, troubleshoot issues, and make process adjustments to ensure product quality.
Maintain accurate production records, quality documentation, and equipment logs.
Perform routine cleaning, lubrication, and preventive maintenance on coating and printing equipment.
Monitor equipment performance and identify potential maintenance concerns.
Assist with troubleshooting machine malfunctions and coordinate repairs when necessary.
Maintain a clean, organized, and safe work area in accordance with company standards.
Provide direction, training, and support to Coating Machine Assistants.
Promote teamwork and effective communication within the production department.
Support continuous improvement efforts and contribute to achieving departmental goals.
Follow all company safety policies, procedures, and regulatory requirements.
Properly use personal protective equipment (PPE) and ensure safe operation of machinery.
Identify and report unsafe conditions, equipment issues, and workplace hazards.
Operate forklifts and other material handling equipment as authorized and trained.
Utilize inventory management systems, scanners, and production software as required.
Perform other duties as assigned.