CNC Programmer

Sonaca•Fredonia, KS

10d•Onsite

About The Position

In all actions, supports LMI’s Quality Policy, Mission Statement and other LMI policies and procedures by supporting our commitment to total customer satisfaction, quality products and services, lean processes, continuous improvement, on-time delivery, safety, teaming, individual accountability and respect for people. Essential Responsibilities Regular and reliable attendance at work is required and an essential function of the position. Other duties as assigned. Performs programming, and/or modifies existing programming of 3 /4- Axis and 5-Axis High Speed Machining Center using Catia Datasets and Master CAM software. Revise programs and documentation based on engineering changes. Study and interpret customer purchase orders, drawings, manuals, specifications, Catia Datasets, to determine dimensions and tolerances of finished work pieces, sequence of operations and setup requirements to maximize efficiencies. Read and interpret statistical information and data including job orders, drawings, blueprints, and CMM reports to write the programs that include the proper methodology, tooling, cutting speeds and feeds to generate quality parts in accordance with production standards. Create setup sheets based on tooling selection criteria. Monitor and verify the accuracy of each job’s initial set-up and outcome. Evaluate results with the inspection and machining team for proper corrections. Employ critical thinking, logic and reasoning to troubleshoot and solve problems. Communicate with supervisors, engineers, production control, quality, and other shop personnel to resolve machining or quality issues. Maintain library of programs and configuration. Maintain internal DPD/PCMS work instructions. Familiar with all customer and third party DPD/PCMS specifications/ requirements. Participate in customer and third party DPD/PCMS audits Participate in problem solving initiatives incorporating the use of Quality Tools, Root Cause Corrective Action methods and statistical evaluation when necessary. Aid with investigation of nonconformance root case, and identification of any action required. Participate in work Team Based Correction Action, and lean manufacturing teams. Perform duties accurately and in timely manner with minimal supervision Maintain effective working relationship with managers and all LMI employees. Regular and reliable attendance at work is required and an essential function of the position. Other duties as assigned.

Requirements

Proficient in using Catia V4 or V5 CAM.
Ability to Program 3 /4- Axis and 5-Axis High Speed Machining Centers and knowledge/ experience in using Master CAM.
Demonstrated understanding of high speed 5- Axis CNC Machining, aluminum fabrication, materials, and special processes.
Firsthand knowledge and experience with cutting tool geometry and its contribution to maximize MMR (metal removal rate).
Math skills to include but not limited to: geometry, trigonometry, and algebra.
Blueprint reading skills including the application of Geometric Dimensioning and Tolerancing.
Knowledge of precision measuring instruments and application of such instruments. Instruments should include but not limited to CMM’s, laser trackers, (PCMS) calipers, ID and OD micrometers, depth gages and indicators.
Excellent computer skills in Catia V5R20, Microsoft Office Suite and the ability to use mainframe applications and a variety of special software applications.
Compare Catia models and produce drawings showing the comparison.
Excellent verbal and written communication skills.
Team Player.

Responsibilities

Performs programming, and/or modifies existing programming of 3 /4- Axis and 5-Axis High Speed Machining Center using Catia Datasets and Master CAM software.
Revise programs and documentation based on engineering changes.
Study and interpret customer purchase orders, drawings, manuals, specifications, Catia Datasets, to determine dimensions and tolerances of finished work pieces, sequence of operations and setup requirements to maximize efficiencies.
Read and interpret statistical information and data including job orders, drawings, blueprints, and CMM reports to write the programs that include the proper methodology, tooling, cutting speeds and feeds to generate quality parts in accordance with production standards.
Create setup sheets based on tooling selection criteria.
Monitor and verify the accuracy of each job’s initial set-up and outcome.
Evaluate results with the inspection and machining team for proper corrections.
Employ critical thinking, logic and reasoning to troubleshoot and solve problems.
Communicate with supervisors, engineers, production control, quality, and other shop personnel to resolve machining or quality issues.
Maintain library of programs and configuration.
Maintain internal DPD/PCMS work instructions.
Familiar with all customer and third party DPD/PCMS specifications/ requirements.
Participate in customer and third party DPD/PCMS audits
Participate in problem solving initiatives incorporating the use of Quality Tools, Root Cause Corrective Action methods and statistical evaluation when necessary.
Aid with investigation of nonconformance root case, and identification of any action required.
Participate in work Team Based Correction Action, and lean manufacturing teams.
Perform duties accurately and in timely manner with minimal supervision
Maintain effective working relationship with managers and all LMI employees.