Chassis Driveline Engineer

Hyundai Motor Company • Ann Arbor, MI

6d

About The Position

Hyundai America Technical Center, Inc. (HATCI) is seeking an experienced engineer to join its collaborative Chassis Engineering Design Team. The position supports design, development, and validation of chassis driveline systems for U.S. SUVs, pickup trucks, and off-road vehicles, with the goal of creating robust, high-performance driveline architectures. The engineer works with cross-functional teams to integrate systems, meet customer requirements, and achieve durability and reliability targets.

The role covers end-to-end development of 4WD and AWD driveline systems and components, including transfer cases, power transfer units, axles, shafts, and advanced differential systems. Responsibilities also include supporting design verification and testing, analyzing issues and test results, coordinating with suppliers, ensuring standards compliance, and preparing engineering documentation and CATIA V5 models and drawings. The engineer provides technical guidance to team members and contributes to innovation and continuous improvement. Travel may be required up to 20% of the time, domestically and internationally.

Requirements

• Bachelor’s degree in mechanical engineering, automotive engineering, or a related field.
• At least 3 years of professional experience in chassis and suspension design, with a focus on driveline systems.
• In-depth understanding of vehicle ride and handling, off-road performance, and NVH considerations for heavy-duty trucks and SUVs.
• Working knowledge of vehicle body and NVH performance.
• Knowledge of solid axle and independent suspension systems in off-road conditions.
• Proficiency with CAD software such as CATIA V6, NX, or SolidWorks.
• Experience using engineering tools to create and modify 2D and 3D drawings.
• Familiarity with PDM systems such as ENOVIA V6 or Windchill PLM.
• Knowledge of mechanical, industrial, or manufacturing engineering design and processes.
• Knowledge of tooling design variables and processes, and related materials.
• Innovative thinking and proactive approaches to the technical direction of chassis components.
• Ability to explain technical topics to technical and non-technical stakeholders.
• Proficiency with Microsoft Excel, Outlook, PowerPoint, and Word.
• Ability to prepare reports and spreadsheets to support project work as needed.
• Strong time management, self-management, and organizational skills.
• Strong written, oral, and interpersonal communication skills.
• Valid driver’s license and satisfactory driving record.

Nice To Haves

• Experience specifically with pickup trucks, SUVs, or off-road vehicles.
• Experience working on electric or hybrid vehicle suspension systems.
• Prior pickup truck, SUV, or off-road vehicle experience and knowledge of their driveline systems, durability, setup, and articulation.
• CATIA V5 experience.
• Master’s degree in mechanical engineering, automotive engineering, or a related field.
• Proficiency with CAE tools such as ANSYS, Nastran, and MATLAB/Simulink for suspension modeling, dynamic simulations, or product optimization.
• Professional Engineer (PE) license or Six Sigma certification.
• Project management experience.

Responsibilities

• Design and develop driveline systems and components for 4WD and AWD vehicles, including transfer cases, power transfer units, and related mechanisms.
• Design and develop axle assemblies and shaft components, including solid rear axles, half-shafts, prop shafts, and driveshafts, to meet torque, off-road, weight, and durability requirements.
• Develop front and rear differential systems, including limited-slip, torque-vectoring, and electronic-locking differentials.
• Support DVP&R test planning and bench, dynamometer, and on-road and off-road vehicle testing; analyze test data and drive design improvements.
• Troubleshoot driveline issues, support root cause analysis, and implement design or process changes to resolve failures or performance gaps.
• Coordinate with Vehicle Dynamics, Suspension, Powertrain, NVH, Manufacturing, and Quality teams on packaging, interfaces, and system integration.
• Collaborate with suppliers, review supplier designs and design changes, and support supplier development, sourcing, and manufacturing activities.
• Ensure designs comply with applicable regulatory and industry requirements, including FMVSS and SAE standards.
• Create and maintain engineering documentation, CATIA V5 3D models and 2D drawings, GD&T, technical specifications, DFMEAs, design review materials, and engineering reports.
• Provide technical guidance and support to engineers and other team members.
• Keep current with driveline and off-road vehicle technologies; propose improvements and contribute to advanced engineering projects.
• Travel domestically and internationally up to 20% of the time.

Benefits

• Zero-dollar employee premiums on medical, dental, and vision coverage for the employee and family.
• 100% employer-paid disability and life insurance.
• Paid time off, including vacation, sick leave, and holidays.
• Competitive salaries.
• A global environment that fosters diversity.
• Retirement savings and planning benefits.
• Access to health savings accounts and flexible spending accounts.
• Flexible work hours.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level