Casting Manufacturing Engineer

Ford Motor • Dearborn, MI

2d • Hybrid

About The Position

The successful candidate will combine strong first principles fundamentals with hands-on automation expertise to deliver reliable automated systems that improve manufacturing performance. They will be comfortable designing new automation solutions and drive through implementation, as well as troubleshooting complex robotic equipment for material handling lines, collaborating across multiple engineering disciplines, and driving continuous improvement initiatives in a fast-paced automotive manufacturing environment to improve safety, quality, productivity and equipment reliability.

Requirements

• Bachelor’s degree in Mechanical Engineering, Mechatronics Engineering, Electrical Engineering, or a related technical field (Or equivalent experience)
• 6+ years of manufacturing experience, designing and launching material handling production lines, including end of arm tools, dresspacks, fixtures and robot track units.
• Advanced skills in robotics cell design, Siemens NX and Process simulate, as well as Team Center for data management.
• Advanced understanding of pneumatics/p&ids, hydraulic drawings and electrical schematics.
• Experience in Fanuc robot simulations, virtual validation and root cause troubleshooting.
• Strong leadership and problem solving skills with a focus on efficiency and simplification.
• Strong background in manufacturing safety and ergonomic standards for automated production lines.

Nice To Haves

• Ability to lead technical teams during equipment design and commissioning phase, breakdown situations and communicate effectively.
• 3+ years of experience in high pressure die casting environment.
• Knowledge of vision systems, electrical components, industrial networks.
• Siemens TIA Portal and HMI development is a plus.
• Siemens NX 3D modeling and E-plan skills are a plus.

Responsibilities

• Develop 3D simulations of robotic work cells with Siemens Process simulate to validate fixturing, tooling and equipment integration and accurate systems kinematics.
• Program and validate Fanuc robot tracks and end of arm tools, including offline robot paths, reach studies, cycle time optimization and interfacing with other systems.
• Use simulation data to define production line layouts, ergonomics, safety and equipment reliability.
• Drive virtual commissioning efforts to reduce prototyping activities as well as accelerating equipment readiness during commissioning.
• Travel up to 60% domestic to support installation, commissioning and troubleshooting of casting and machining production lines, including x-ray and 3D scan cells.
• Support software and HMI design following Ford standard templates.
• Drive automation equipment procurement, vendor management and equipment improvements.
• Ensure compliance with safety standards, machine guarding requirements, and automotive manufacturing specifications.
• Create and maintain engineering documentation, including equipment specifications, tooling drawings, operating procedures, troubleshooting guides, and maintenance documentation.

Benefits

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level