Ford Racing Motorsports Aerodynamics CAD Engineer

Ford Motor•Concord, NC

7d•Hybrid

About The Position

Ford Racing is seeking a CAD/surfacing engineer to support its Motorsports Aerodynamics group. The role involves translating aerodynamic performance targets into precise, CFD-ready 3D surfaces and physical hardware. The engineer will collaborate with aerodynamicists to convert wind tunnel and simulation findings into geometry for evaluation, iteration, and validation within a fast-paced racing development cycle. Responsibilities also include designing mechanical components and mounting hardware, and preparing geometry for rapid prototyping of scale models for wind tunnel testing. The focus is on functional, analysis-driven surfacing, prioritizing speed, accuracy, and aerodynamic intent over cosmetic polish. The team culture emphasizes excellence and collaboration to exceed performance targets.

Requirements

Associate's degree in a technical discipline or equivalent design experience within the automotive field or equivalent combination of relevant education and experience.
3+ years of experience in an automotive/motorsports product development environment.
2+ years of experience surfacing and mechanical modeling in Catia (GSD/ISB), 3DX, NX, SolidWorks, ICEM Surf, Alias, or similar tools.
Working knowledge of surfacing techniques for functional/aerodynamic geometry (freeform surfaces, lofts, blends) rather than Class-A styling surfaces.
Experience designing mechanical components/hardware and preparing models for rapid prototyping or additive manufacturing.
Capability to use 3D CAD/surfacing software as a collaborative tool in a rapid-iteration environment.
Strong teamwork and collaboration skills, especially with aerodynamics and performance engineering teams.
Understanding and proficiency in Geometric Dimensioning and Tolerancing (GD&T).

Nice To Haves

Bachelor of Science degree in Mechanical Engineering, Aerospace Engineering, or equivalent design experience within the automotive/motorsports field.
Experience surfacing geometry specifically for CFD meshing and simulation input.
Direct experience supporting scale-model wind tunnel builds, including design for 3D-printed or CNC-machined model components.
Familiarity with CFD pre-processing/meshing requirements and how surface quality impacts simulation results.
Experience with vehicle architecture, chassis, or underbody aero components.
Knowledgeable in design-for-manufacturing processes for both additive manufacturing and composite/aero bodywork (carbon fiber layup, molding, etc.).
Exemplary communication skills, highly collaborative, and eager to work at race-team pace on fast-turnaround projects.

Responsibilities

Build and modify 3D surfaces and geometry to translate aerodynamic design intent and CFD/wind tunnel feedback into usable CAD models.
Design mechanical components, brackets, and mounting hardware to integrate aero devices and instrumentation onto full-scale and scale-model vehicles.
Prepare and optimize CAD geometry for rapid prototyping (3D printing/additive manufacturing) of scale models for wind tunnel testing.
Rapidly iterate surface and mechanical geometry to support quick-turn CFD studies, wind tunnel builds, and aero correlation loops.
Manage CAD/surfacing content lifecycle within the PLM structure (Teamcenter/3DX) to keep aero and design teams aligned.

Benefits

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days
Paid parental leave
New parent ramp-up programs
Subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.