Cable Harness Design Engineer

Amphenol•Allen, TX
•Onsite

About The Position

The Cable Harness Design Engineer designs and develops fiber optic cable harnesses and assemblies for standard and custom applications. The role focuses primarily on cable harness design, routing, layout, and documentation, with limited custom component design as needed. The engineer works with component engineering, sales, manufacturing, and customers to produce high-quality, manufacturable designs that meet technical and performance requirements. The position creates and maintains 3D models and 2D drawings, develops practical design concepts, performs tolerance analyses and design reviews, and supports manufacturing readiness. It also contributes to testing, design revisions, supplier development, nonconforming-material review, and resolution of design issues affecting performance, producibility, and product delivery.

Requirements

  • Bachelor’s degree in Engineering, preferably Mechanical or Electrical, or a related technical discipline.
  • 2–5 years of experience in cable harness design, cable assembly drafting, or mechanical design.
  • U.S. Citizen or Permanent Resident status required to satisfy ITAR requirements.
  • Ability to read, interpret, and apply engineering drawings, blueprints, assembly drawings, and customer or internal specifications.
  • Proficiency in SolidWorks, including 3D modeling of assemblies and components and development of detailed 2D drawings.
  • Proficiency in Microsoft Office applications, including Visio, Word, Excel, and PowerPoint.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Excellent written and verbal communication skills.
  • Strong interpersonal skills and ability to work effectively in a cross-functional team environment.
  • Strong attention to detail and commitment to accuracy.
  • Solid understanding of cable harness design principles, including routing, connector selection, strain relief, bundling, shielding, and environmental considerations.
  • Strong customer service mindset and professional demeanor.

Nice To Haves

  • Experience in fiber optic product design or related connectivity products.
  • Experience with overmolding, sealed connectors, environmental qualification, or harsh-environment assemblies.
  • Familiarity with ERP systems, part setup, and engineering change processes.
  • Experience working with suppliers and component sourcing.
  • Knowledge of GD&T, tolerance stack-up, and product release processes.

Responsibilities

  • Design and develop cable harness layouts, assemblies, routing schemes, and detail drawings based on customer input, sales requirements, and internal specifications.
  • Create and maintain 3D models and 2D drawings in SolidWorks and related tools, including connector interfaces, strain relief features, transitions, overmolding, and routing details.
  • Develop practical, manufacturable design concepts in response to stated requirements.
  • Perform tolerance analysis and design reviews to support fit, function, manufacturability, and compliance with applicable standards.
  • Work with component engineering to obtain, define, or develop models for AFSI connectors, products, and limited custom components.
  • Model interfaces, purchased components, and application-specific components as required.
  • Review manufacturer catalogs, technical guides, and reference materials for dimensional, tolerance, and drafting information.
  • Analyze design requirements and recommend alternate constructions, design improvements, or corrective actions.
  • Initiate engineering change notices and support design revisions for internal and external stakeholders.
  • Partner with manufacturing engineering and operations to ensure drawings, bills of material, notes, and instructions support manufacturability.
  • Support new product testing by preparing assemblies, documentation, and related design outputs.
  • Resolve design-related issues involving performance, producibility, and product delivery.
  • Support supplier development efforts to help ensure component availability and continuity of supply.
  • Participate in material review board activities as needed for nonconforming material.
  • Communicate with engineering, manufacturing, suppliers, and customers to support project execution and issue resolution.

Benefits

  • Health, dental and vision insurance
  • 401k match
  • Paid Time Off
  • Health Savings Account
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