Cable Assembler

Communications & Power Industries•Plano, TX

About The Position

The Cable Assembler fabricates and tests cable assemblies and modules to exacting design specifications. The role works with a variety of cable and connector types, including coaxial cables, industrial automation connectors, MS connectors, commercial electronics connectors, and high-flex cable assemblies. The assembler follows assembly drawings, 3-D models, blueprints, work orders, specifications, and other documentation to complete assembly procedures, verify dimensions and finishing requirements, and meet quality and production requirements. The position also supports rework, engineering research and development, and team efforts to address cost, quality, and production issues while following established safety procedures and shop housekeeping practices.

Requirements

High school diploma or GED.
Typically 1+ years of wiring experience.
Must be a U.S. citizen.
Problem-solving abilities.
Ability to read blueprints and interpret complicated specifications.
Extensive understanding of complex mechanical assembly, cable assembly, and module assembly.
Ability to understand and operate hand and power tools used in assembly and cable making.
Good communication and interpersonal skills, including the ability to solve problems independently while interacting with teams and teammates.
Ability to multitask, maintain a positive attitude, and be versatile and flexible.
Continuous mental and visual attention and constant alertness are necessary to perform duties.

Responsibilities

Fabricate and test cable assemblies according to blueprints and specifications using measuring instruments, hand tools, and machines.
Read and interpret blueprints, work orders, assembly drawings, 3-D models, and specifications to determine assembly sequence, cable and fitting types and sizes, quantities, and finished dimensions.
Measure and cut cable to the required length, accounting for cable stretch and metal flow from swaging operations.
Select and install dies, jigs, shims, and other accessories in swaging machines; assemble fittings onto cables and operate swaging equipment.
Verify cable assembly dimensions and fitting positions using measuring instruments, and test assembly holding capacity using proof-loading machines.
Repair or rework cable assemblies as required; form loops or splices, apply lubricants or protective coatings, mark identifying information, and fabricate cable templates as needed.
Perform basic assembly operations to exacting tolerances and check dimensional tolerances and finishing specifications with precise measuring instruments.
Detect defective parts, unusual conditions, and operating difficulties, and report them to supervision.
Complete documentation required to meet quality and production requirements.
Maintain shop discipline, including housekeeping, clean-as-you-go practices, and 5S.
Participate in team meetings to communicate and help resolve cost, quality, or production issues.
Assist engineering with research and development.
Follow established safety procedures and assist the assembly team with other duties as required.