Brake Press Operator - Level 3

IEA•Kenosha, WI
•Onsite

About The Position

The Press Brake Operator, Level 3 is an advanced skilled position responsible for setting up and operating CNC-controlled forming, cutting, and rolling equipment. The operator may also assist with equipment setup and operation or train less-skilled operators. Work assignments are performed under limited supervision, with most problems resolved with limited supervisory assistance. Work is subject to first-piece and final inspections and testing to minimize metal damage and control labor and material costs. The operator is expected to follow the department’s 6-S standards and the Company’s Six Sigma principles. The role produces parts to customer specifications and delivery requirements, performs complex press brake programming, configures bend allowances for sheet metal and plate steel, and monitors equipment and output. The operator maintains and calibrates equipment, carries out routine and minor maintenance, and keeps the work area and tools clean. Work must comply with IEA’s ISO and Quality standards and be performed safely. Reasonable accommodations may be made for individuals with disabilities to perform essential duties.

Requirements

  • Six or more years of experience setting up and operating the assigned fabricating machine.
  • Working knowledge of metal fabricating and forming practices and processes.
  • Working knowledge of operating procedures for press brakes and Ring Rollers.
  • Ability to read and understand job specifications, shop drawings, and blueprints.
  • Ability to perform intermediate mathematical computations associated with metal fabrication.
  • Knowledge of structural metal properties and related items.
  • Skill in using and maintaining fabrication equipment and related tools, including scales, protractors, fixed-angle gauges, and radii gauges.
  • Knowledge of occupational hazards and ability to follow safe work practices.
  • Ability to communicate and work effectively with others.
  • Forklift operator certification.
  • Medical approval where applicable, including an eye examination to operate a laser.

Nice To Haves

  • Formal apprenticeship training is desirable but not essential.

Responsibilities

  • Review production orders and interpret prints and drawings to determine job requirements.
  • Run bending and forming operations using standard and custom punches.
  • Use a CNC controller to enter machine information and program new parts to meet specifications.
  • Adjust ram and back-gauge locations according to process control instructions and blueprints.
  • Perform complex programming using all features of the press brake.
  • Check height, depth, and thickness using tape measures, calipers, gauges, and other precision-measuring instruments.
  • Produce parts for assembly operations while meeting customer specifications and delivery requirements.
  • Perform spot inspections of parts and participate in first-piece and final inspections and testing.
  • Configure bend allowances for sheet metal and plate steel, including stainless steel, aluminum, and regular steel.
  • Ensure machines are calibrated and cleaned; perform required routine and minor maintenance according to procedures.
  • Prepare and clean product surfaces as needed for the required operation.
  • Monitor machine performance and production output to ensure proper results.
  • Clean and maintain the daily work area, fabrication equipment, and tools.
  • Work safely and comply with IEA’s ISO and Quality standards.
  • Assist with setting up or operating equipment and train less-skilled operators as required.
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