Bindery Operator 1

RR Donnelley•Durham, NC

18h•Onsite

About The Position

The Bindery Operator 1 is responsible for setting up, adjusting, and operating a variety of auxiliary binding machines, which include equipment such as inkjet and mailing devices, case making & decorating equipment, folders, cutters, collators, stitchers, drills, and binding/gluing machines. This role may also involve operating automatic bindery machines with multiple functions and station capabilities, such as power paper cutters, collators, gatherers, folders, and speed binders, to process printed sheets into final products like books, catalogs, manuals, directories, and magazines. Key duties include inspecting equipment for safety, operating automatic adhesive binding machines (perfect binders) that perform various functions like vibrating, milling, roughening, gluing, and covering, and making necessary adjustments to coordinate multiple workstations. The operator is also expected to direct the production crew and monitor quality, output, and productivity.

Requirements

Familiarity with different paper weights, sizes, kinds and colors so as to be able to identify paper conditions (i.e. excessive moisture or curling that frequently requires additional machine adjustment)
Familiarity with basic mathematics (i.e. decimals, metric units) to understand dimensional requirements contained in job orders and to make more complicated adjustments
Ability to use the full range of standard and specialized tools and devices to adjust and maintain the functional accuracy and operating conditions of the bindery machines
Skill in making adjustments to powered machines using handtools (i.e. wrenches, screwdrivers, punches, knives) as well as more specialized hand tools, usually furnished by the machine manufacturer
Ability to read and interpret written work which indicates the number and sequence of machine operations required to complete the work and maintain dimensional accuracy in accordance with instructions provided
Knowledge of operating procedures for bindery equipment such as folders, cutters, collators, stitchers, drills, binding/gluing machines
Working knowledge of the set up, adjustment, procedures, capabilities and limitations of equipment to perform the full range of standard and specialized folding, collating, and cutting of printed materials to complete a finished product

Responsibilities

Set up, adjust and operate a variety of auxiliary binding machines containing several cutting heads, control surfaces or other attachments (i.e. inkjet and mailing devices, case making & decorating equipment, folders, cutters, collators, stitchers, drills, binding/gluing machines)
May set up automatic bindery machines containing multiple functions and station capabilities (power paper cutters, power collators and gatherers, power folders, power speed binder) which can be electromechanically combined with other equipment and devices to produce a complete bindery and finishing unit that processes printed sheets into final books, catalogs, manuals, directories, magazines or other completed products
Inspect equipment for safety issues
May operate automatic adhesive binding machines (perfect binders) that contain numerous interrelated process stations that are fed collated sheets or signatures and perform such functions as vibrating, milling, roughening, gluing, covering and delivering or stacking completed books, magazines or catalogs
Make needed adjustments to coordinate the multiple work stations on a single machine
Direct crew though all aspects of production
Monitor quality, output and productivity