Back-Up Operator (PCL-Days)

Armstrong World Industries•Johnstown, OH

10d•Onsite

About The Position

Under the supervision of the Operations Manager or Shift Supervisor, the Back-Up Operator is responsible for supporting operations across the Powder Coating Line, including Pretreatment & Wastewater, Powder Coating, and Quality. This role provides interim coverage during breaks, absences, and vacations, ensuring safe, efficient production while maintaining quality and environmental standards.

Requirements

High school diploma or GED required.
Prior manufacturing or powder coating experience preferred.
Ability to learn and operate multiple processes and equipment.
Basic computer skills for data entry and tracking.
Strong attention to detail and communication skills.
Flexibility to support varying shifts and operational needs.

Responsibilities

Commit to and follow the facility Mission, Vision, and Values that support the AWI Operating Principles.
Attend and participate in all required company training programs.
Operate machinery or stations as instructed by supervision to meet scheduled demands.
Maintain accurate records of production, waste, and quality checks.
Operate coating equipment including guns, hoppers, reclaim systems, and booth collection systems.
Apply powder coating using automated and manual processes while maintaining quality standards.
Monitor coating quality pre-cure and make adjustments to reduce defects and downtime.
Support start-up, shut-down, changeovers, and troubleshooting processes.
Maintain proper cleaning and care of coating equipment.
Perform quality inspections using visual checks and testing equipment (e.g., thickness gauge, gloss meter).
Communicate quality concerns promptly to operators and supervisors.
Support containment and product hold processes for out-of-spec material.
Monitor and ensure adherence to established quality standards and specifications.
Operate pretreatment and wastewater systems including tanks, pumps, RO systems, and filtration equipment.
Monitor chemical levels, pH balance, and water quality to meet regulatory requirements.
Respond to out-of-spec conditions and notify appropriate personnel immediately.
Ensure proper preparation and cleanliness of parts prior to coating.
Follow all Company, OSHA, and EPA policies and procedures.
Ensure safe work practices and encourage safe behavior in others.
Maintain a clean and organized work environment.
Report any safety or environmental incidents promptly.
Maintain a high level of customer focus without compromising safety or environmental standards.
Troubleshoot process issues within scope and escalate when necessary.
Support standard work processes including start-up, shutdown, changeovers, and troubleshooting.
Identify opportunities to reduce waste and improve efficiency without sacrificing quality or safety.